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Senior Opto-Mechanical Design Engineer

Job in Mountain View, Santa Clara County, California, 94039, USA
Listing for: Aeva
Full Time position
Listed on 2026-09-14
Job specializations:
  • Engineering
    Mechanical Engineer, Systems Engineer, Electronics Engineer, Manufacturing Engineer
Salary/Wage Range or Industry Benchmark: 140000 - 190000 USD Yearly USD 140000.00 190000.00 YEAR
Job Description & How to Apply Below

Senior Opto-Mechanical Design Engineer | Mountain View, CA

Location: Mountain View, California, USA

Employment: Full-time | On-site

We are looking for a hands-on Senior Opto-Mechanical Design Engineer with strong experience in precision mechanical design and optical system integration for complex optoelectronic products.

What You’ll Do
  • Develop new opto-mechanical products from concept and detailed design through engineering drawings, vendor selection, evaluation, prototype builds and production
  • Design precision mechanical assemblies for silicon photonics (SiP) and optoelectronic devices
  • Design and integrate free-space optical assemblies, miniature optics, optical mounts and precision alignment mechanisms
  • Perform detailed tolerance analyses and tolerance stack-ups for optical and mechanical assemblies
  • Design for micron and sub-micron optical alignment, including active and/or passive alignment approaches
  • Design fixtures and tooling to support prototype builds through production
  • Integrate mechanical, optical and electrical components into complex optoelectronic systems
  • Maintain, test, evaluate and improve existing opto-mechanical products and assemblies
  • Lead mechanical and opto-mechanical design reviews
  • Work closely with optical, photonics, electrical, manufacturing and other cross-functional engineering teams
  • Support contract manufacturers and suppliers during prototype builds, manufacturing ramp and production
What You’ll Bring
  • BS in Mechanical Engineering or a related engineering discipline with 5+ years of relevant experience
  • Strong hands-on opto-mechanical design experience, combining precision mechanical design with optical system integration
  • Experience in detailed design, development and validation of mechanical assemblies from prototype through manufacturing
  • Experience designing mechanical mounts, interfaces and assemblies for optical components such as lenses, mirrors, lasers/light sources, detectors, fibers or similar optical components
  • Experience with precision optical alignment, including active and/or passive alignment; micron or sub-micron alignment experience is highly desirable
  • Experience with free-space optics and miniature optical assemblies
  • Strong experience with GD&T, detailed tolerance analysis and tolerance stack-ups
  • Experience with DFA and integration of complex optoelectronic devices
  • Understanding of how mechanical tolerances, thermal effects, vibration and assembly variation can affect optical performance and alignment
  • Experience with DFM and transitioning designs from concept/prototype into manufacturing
  • Knowledge of optoelectronic assembly processes such as die attach, wire bonding, active alignment and hermetic sealing
  • Experience working with suppliers and/or contract manufacturers
Nice to Have
  • Experience with silicon photonics, photonic integrated circuits (PICs), LiDAR, lasers, cameras or other precision optical sensing systems
  • Knowledge of geometric optics and semiconductor packaging/assembly
  • Experience with injection molding and precision machining
  • Experience with thin/thick-film ceramics and HTCC
  • Experience designing prototype or production equipment for optoelectronic manufacturing
Position Requirements
10+ Years work experience
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