Senior Process Engineer - Laser Seal

Senior Laser Seal Engineer

Job Description Because of the need for consistent, in-person collaboration and/or the requirement to perform all work onsite due to the nature of this particular role, it will be performed full-time on site. This means work will be conducted on location at a BAE Systems facility 100% of the time. Our employees work on the world's most advanced electronics - from detecting threats for F-35 pilots to illuminating the night for soldiers.

Spanning air, land, sea, and space, we are developing the technology of tomorrow, delivered today. Drawing strength from our differences, we're innovating for the future. And you can, too. Our flexible work environment provides you a chance to change the world without giving up your personal life. We put our customers first - exemplified by our mission: "We Protect Those Who Protect Us®."

Sound like a team you want to be a part of? Come build your career with BAE Systems. Electronic Combat Solutions (ECS) has technology, engineering and program teams that educate and mentor colleagues to deliver leading Electronic Warfare capabilities. We welcome all those who have big ideas, crave innovation, want to drive fielding velocity, and have the passion to bring the warfighter home safely.

BAE is seeking an innovative and results driven Senior Laser Seal Engineer to lead the optimization, processes and operation of precision laser seal systems designed to produce hermetic seals. You will serve as the subject matter expert, bridging the gap between engineering, product integration and stable, high yield manufacturing. This is a first shift position working a 9/80 schedule with every other Friday off!

Responsibilities

• Set up, calibrate and operate precision laser welders to establish hermetic seals.
• Design, optimize and scale laser welding and sealing processes for microwave submodule application.
• Plan and execute structured experiments (DOE) to establish process windows and characterize laser material interactions.
• Utilize analytical methods, root cause analysis and statistical process control (SPC) to endure yield targets and stringent seal integrity are met.
• Ability to execute environmental stress screening (ESS) includes thermal cycling and vibration testing. Perform precise machine de-lidding for inspection and rework.
• Serve as a technical liaison with design, test, quality, reliability and program engineering to meet production goals.
• Document technical work, manage intellectual property and mentor junior engineers on laser safety and operational best practices.

Required Education, Experience, & Skills

• Education:
  
  Bachelor's Degree preferred OR 4+ years of experience in a precision manufacturing environment, preferably involving laser welding, electronics assembly, or semiconductor packaging.
• Technical
  
  Skills:
  
  Proven ability to operate laser equipment and environmental test chambers.
• Adaptability:
  Ability to maintain high quality and accuracy while working in a fast-paced, production-driven environment.

Preferred Education, Experience, & Skills

• Experience:
  
  6+ years of direct experience in laser welding, brazing, or hermetic sealing within a high-tech manufacturing or R&D environment.
• Compliance Knowledge:
  Familiarity with strict quality and environmental standards such as MIL-STD-883, MIL-PRF-38534, ISO 9001, and AS9100.
• Technical Proficiencies:
  Hands-on experience with solid-state, fiber, or diode lasers. Strong understanding of light-material interactions and metallurgy of hermetic seals. Proficiency in CAD software (e.g., Solid Works, AutoCAD) and optical simulation tools.
• Analytical
  
  Skills:
  
  Demonstrated mastery of Design of Experiments (DOE), root cause analysis, and Statistical Process Control (SPC).

Pay Information Full-Time Salary Range: $97008 - $164914

Please note:

This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to: business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.

Employee Benefits:

At BAE Systems, we support our employees in all aspects of their life,…