Welder

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Position Overview

Ellwood Texas Forge Navasota is seeking a Welder to repair and rebuild closed-die forging dies used in our Forge operations.

The work is repair welding dies - not fast-paced production or structural fabrication. The position requires patience, precision, and attention to detail. Welders repair cracks and damaged areas, apply weld overlay, build up die surfaces, and correct defects so dies can return to production.

Employees work with heated dies in a hot manufacturing environment. Candidates with welding experience are preferred, but success in this position also depends on being willing to learn Ellwood’s specialized die-repair methods and take the time necessary to produce a quality repair.

What You’ll Do

• Perform MIG and stick welding to repair and rebuild forging dies.
• Apply weld overlay by building successive weld passes over worn or damaged die surfaces.
• Properly tie weld passes into adjacent welds and base material to create a continuous, sound repair.
• Perform manual flooding to build up designated die surfaces for later machining.
• Gouge cracks, porosity, pinholes, and other defective material before rewelding.
• Use cutting torches, wash torches, chisel guns, needle guns, fire heaters, and other welding tools.
• Verify and maintain required die temperatures throughout the welding process.
• Use overhead cranes and approved lifting equipment to move heated dies safely.
• Support manual and robotic weld-flooding operations based on training and assignment.
• Inspect completed work and repair defects identified during grinding, scanning, inspection, or machining.
• Complete required equipment inspections and production documentation.
• Coordinate with employees on the opposite shift to maintain continuity of repairs.
• Follow all safety, quality, environmental, and company requirements.

What We’re Looking For

• 2-3 years of practical MIG and/or stick welding experience strongly preferred.
• 4 years of combined welding education through a high school, trade school, technical program, apprenticeship, military service, and/or similar hands-on training required.
• Experience with weld overlay, repair welding, gouging, torch cutting, crack repair, or heavy industrial welding is preferred.
• Ability to demonstrate applicable welding skills during the selection process.
• Ability to recognize and correct weld defects such as porosity, pinholes, cracks, and incomplete tie-ins.
• Ability to read and follow work instructions and inspection documents.
• Strong attention to detail and pride in workmanship.
• Patience to complete slow, repetitive, or extended repairs correctly.
• Willingness to ask questions, accept feedback, and learn specialized welding methods.
• Ability to work independently while communicating effectively between shifts.

What to Expect

• Dies must remain heated while repairs are performed.
• Work is completed near heated metal, open flames, sparks, slag, and welding arcs.
• The environment is hot, noisy, and physically demanding.
• Repairs may require prolonged standing or sitting and extended periods of bending or leaning over dies.
• Some repairs can continue across multiple shifts or several days.
• Required PPE may include an air-conditioned welding helmet, FR clothing, cotton gloves, hearing protection, safety glasses, and metatarsal safety boots.
• New employees begin with smaller repairs and learn Ellwood’s welding processes alongside experienced employees.

Work Schedule

The current schedule…