Senior Controls Engineer, Test and Automation

An industry-leading, employee-focused manufacturing organisation is seeking an experienced Senior Staff Controls Engineer to join its Test & Automation Team. This position is ideal for a controls professional who enjoys designing and developing custom automated assembly and functional test systems that improve manufacturing operations through innovation, reliability, and efficiency.

The successful candidate will play a key role in designing and implementing advanced automation solutions, working with technologies including Allen-Bradley PLCs, HMIs, Fanuc, Epson and Universal Robots, as well as Cognex and Keyence vision systems. This role offers the opportunity to create one-of-a-kind automated manufacturing and testing systems by combining hardware integration, controls engineering, and software development expertise.

Key Responsibilities

• Design, develop, and deploy custom automation solutions incorporating motion control systems, actuators, servo presses, sensors, gauges, motors, and SCADA platforms.
• Lead the controls and electrical design of custom machinery and automated test systems for manufacturing environments.
• Ensure equipment meets quality, safety, reliability, and operational performance requirements.
• Collaborate with engineering, operations, and cross-functional teams to deliver automation solutions that enhance manufacturing performance.
• Drive projects from concept through implementation and commissioning.
• Provide technical leadership and mentorship to junior engineers while fostering innovation and continuous improvement.

Required Experience & Qualifications

• Bachelor's degree in Electrical Engineering or a related discipline.
• Minimum of 8 years' experience in industrial controls, automation, or machine design.
• Strong experience with Allen-Bradley PLC programming, including Logix 5000 and RS Linx.
• Hands-on experience with robotics integration, machine vision systems, and automated equipment development.
• Proven ability to manage and deliver complex automation projects.
• Excellent communication and collaboration skills.
• Experience with engineering software and tools such as Solid Works, AutoCAD, and Power BI.
• Understanding of mistake-proofing methodologies and manufacturing best practices.

Additional Information

• Travel:
  Up to 10% domestic and international travel.
• Opportunity to work within a highly collaborative engineering environment focused on innovation, advanced manufacturing technologies, and continuous improvement.
• Long-term career stability with a growing organisation that invests heavily in its people, technology, and manufacturing capabilities.

This position is well suited to an experienced controls engineer who enjoys developing bespoke automation systems, integrating cutting-edge technologies, and delivering solutions that have a direct impact on manufacturing performance and productivity.