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Process Validation Engineer

Job in Newark, Essex County, New Jersey, 07102, USA
Listing for: Katalyst Healthcares & Life Sciences
Full Time position
Listed on 2026-08-12
Job specializations:
  • Engineering
    Validation Engineer, Pharma Engineer, Quality Engineering
Job Description & How to Apply Below

Process Validation Engineer

We are seeking an experienced Process Validation Engineer to support new pharmaceutical manufacturing projects within a sterile GMP environment. This role will focus on process validation, technology transfer, and qualification activities for pre-filled syringe (PFS) manufacturing lines. The ideal candidate will have strong experience with aseptic processing, PPQ execution, and cross-functional collaboration to ensure successful project delivery and regulatory compliance.

Responsibilities
  • Develop and execute process validation strategies for new and existing sterile manufacturing processes.
  • Lead Process Performance Qualification (PPQ) activities for pre-filled syringe (PFS) fill lines.
  • Support technology transfer projects, ensuring seamless implementation of manufacturing processes across production lines.
  • Coordinate and evaluate aseptic media fill studies to verify process performance and compliance.
  • Perform process revalidation activities and maintain validated manufacturing processes.
  • Support smoke studies and qualification activities for automated visual inspection systems.
  • Collaborate with Manufacturing, Quality, Validation, Engineering, and external partners throughout project execution.
  • Prepare and review validation protocols, reports, risk assessments, and technical documentation.
  • Ensure compliance with cGMP, FDA regulations, and industry best practices.
  • Provide technical support for investigations, process improvements, and continuous improvement initiatives.
Requirements
  • Bachelor's degree in engineering, Life Sciences, or a related discipline.
  • Experience in Process Validation within a pharmaceutical or sterile manufacturing environment.
  • Hands-on experience with Technology Transfer and PPQ execution.
  • Strong knowledge of aseptic manufacturing, media fills, and sterile processing.
  • Experience supporting smoke studies and qualification activities.
  • Excellent technical writing, communication, and cross-functional collaboration skills.
  • Working knowledge of FDA regulations, cGMP, and validation lifecycle requirements.
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