Senior Plastics Process Engineer

Senior Plastics Process Engineer

Location:

USA, Louisville, KY

• Develop, optimize, and validate injection molding processes for new and existing products
• Establish scientifically developed molding processes using RJG principles, SPC, and DOE methodologies
• Define process windows, parameter controls, and ensure repeatability
• Perform machine qualification, capability studies, and process validation
• Lead mold trials from initial sampling through PPAP approval

• Lead tool trials and production readiness for NPI and TOW
• Drive integration and startup of molding tools, presses, and automation
• Support robotics programming and EOAT optimization
• Ensure stable production ramp‑up

• Troubleshoot molding defects, automation issues, and equipment performance losses
• Lead root cause analysis and corrective actions for safety, quality, and cost issues
• Drive M&R cost reduction through equipment reliability improvements and failure elimination
• Identify and eliminate chronic downtime drivers and maintenance waste
• Improve OEE, scrap reduction, cycle time, and labor efficiency
• Apply Lean manufacturing and structured problem‑solving methodologies

• Leverage AI and advanced analytics to identify cost reduction opportunities and predict equipment failures
• Utilize RJG eDART, CoPilot, and SPC systems to monitor and optimize process performance
• Apply data‑driven insights to reduce scrap, improve yield, and enhance process stability
• Partner with digital and IT teams to deploy AI tools for predictive maintenance and process optimization
• Drive adoption of digital technologies to improve decision‑making and operational visibility

• Lead projects from concept through production launch
• Coordinate cross‑functional teams
• Manage timelines, deliverables, and launch readiness

• Bachelor's degree in Engineering or equivalent experience
• 5+ years injection molding experience
• Strong RJG knowledge (eDART, CoPilot)
• Experience with robotics, EOAT, and mold trials
• Strong troubleshooting and problem‑solving skills

• RJG Master Molder certification
• Robot programming experience
• Lean manufacturing experience
• PPAP and DOE knowledge

Our work is centered on our People and Culture as reflected in our Zero Distance philosophy. We recognize the importance of reaffirming our commitment to inclusion and diversity (I&D). Our culture focuses on empowering colleagues by fostering an environment where all voices are heard, valued, and encouraged to contribute. We strengthen communities where we live and work, reinforce a culture of belonging, purpose, and engagement, and reflect the diversity of the communities we serve through our workforce, products, and practices.

By embedding Zero Distance into our People and Culture framework, we build a deeply connected organization and an environment that is flexible, trust‑based, and inclusive, allowing each individual to balance personal and professional goals.

GE Appliances is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status or other characteristics protected by law. GE Appliances participates in E‑Verify and will provide the federal government with your Form I‑9 information to confirm that you are authorized to work in the U.S. If you are an individual with a disability and need assistance or an accommodation to use our website or to apply, please send an e‑mail to as