Asphalt Yard Process Engineer

GAF Process Engineer

At GAF, we cover more than just buildings. We cover each other. Under this roof, you will have the tools and resources you need to grow and develop in your career. You will experience our incredible culture and will be empowered to support your teammates, your customers, and especially your community. Under this roof, we define the future while leading the present through our deep well of experience and our responsibility to the future to drive improvements and innovation in our products.

We are GAF. And under this roof, we protect what matters most.

About GAF - Newton, Kansas

Newton is a vibrant Kansas community founded in 1871 on a spirit of work, from its earliest days as a railroad, agriculture and cattle drive hub. With a population of about 20,000, Newton and neighboring North Newton features an active arts community, three National Historic Districts, a variety of museums, trails, restaurants, shops and attractions, Bethel College, award winning school districts, a championship golf course, first-class convention center and many other amenities.

This collaborative region is close to dynamic Wichita and may be the next best place for you to call home, in GAF's newest "Field of Dreams!"

New Plant, New Opportunities

If you haven't been part of a greenfield startup, now is your chance. GAF is the North American leader in residential roofing materials. We are honored to be constructing our newest shingle manufacturing facility in Newton KS and hiring is underway as we build our initial plant leadership team. Due to our investment in training and the development of employees, you will have the opportunity to travel to our other locations, engage with peers, support the hiring of plant staff and participate in the design and construction of the facility.

Expect your first years to be rewarding and challenging with an amazing team fully supporting you. You will wear many hats during the construction and commissioning phases of the project, and ease into your steady role over time.

The Process Engineer is a support role to the Production department, focusing on process improvement, product quality improvement, and cost-saving initiatives.

• Safety
  • Daily safety inspections of working areas
  • Daily interaction with hourly teammates to discuss safety issues
  • Enforce strict adherence to all GAF safety policies and procedures
  • Stay informed of industry best safety practices and incorporate them into the Plant operations
• Performance Metrics
  • Support Production department in achieving the set goals of production rate, machine uptime, and raw material yield
  • Use statistical tools (SPC charts, DOE, Pi trends, Braincube) to minimize variation in the production process
  • Use engineering principles to identify and remove bottlenecks in the manufacturing process
  • Work with hourly teammates to refine procedures and methods to increase production efficiency
• Continuous Improvement
  • Using knowledge of engineering principles, work with suppliers and vendors to bring new technologies to the Plant
  • Coordinate with the Plant Engineer on capital projects that increase the efficiency of the production line
  • Work with the quality department to identify and correct quality issues stemming from the operation of the manufacturing line
  • Train hourly teammates on production line set-ups to maximize efficiency and finished product performance
  • Coordinate trial planning, implementation, and follow-up with both internal and external customers
• Environmental
  • Submit required reports to state and federal agencies as dictated by the Plant operating permits
  • Act as main contact for Plant's environmental consultant
• Other Duties
  • Carry company provided cell phone to respond to off-hour issues as needed

• Bachelor's Degree in Engineering is required
• Experience in manufacturing, especially paper industry or roofing preferred

• Excellent interpersonal skills
• Strong attention to detail
• Ability to handle multiple projects simultaneously
• Ability to work as a team player

• Advanced knowledge of engineering principles
• Knowledge of continuous web manufacturing process

Travel Requirements: 5%

Base salary and/or rate of pay ranges listed are exclusive of fringe benefits and potential bonuses. Individual compensation offers will be determined based on a variety of factors, including but not limited to geographic location, relevant candidate experience and skill, education, and/or qualifications. Base Salary Range: $64,000-$88,000

How We Protect What Matters Most:

1. We offer a wide range of health insurance options that include medical, dental, and vision for you and your family. 2. Our Family-Building benefits support the many different journeys to fertility and parenthood. 3. Our robust 401K plan includes an employer match contribution with your pre-tax and/or Roth contributions.
4. Other exciting programs and perks are available to help employees achieve work-life…