Sr. Manufacturing Engineer - Onsite

Sr. Manufacturing Engineer
- Onsite

At TE, you will unleash your potential working with people from diverse backgrounds and industries to create a safer, sustainable and more connected world. Job Overview Shift

Schedule:

7:30 AM - 4:30 PM
- Onsite (Fairview/Arden, NC) As a Senior Manufacturing Engineer focused on sustaining and continuous improvement, you will provide engineering ownership for existing products, production processes, equipment, tooling, and documentation. You will be responsible for improving safety, quality, delivery, cost, and productivity performance across established manufacturing lines while supporting day-to-day production needs, engineering changes, capacity improvements, and operational problem solving. In this role, you will collaborate closely with Operations, Quality, Maintenance, Supply Chain, Product Engineering, and other stakeholders to stabilize, optimize, and standardize manufacturing processes for existing products.

You will lead root-cause analysis, implement corrective and preventive actions, drive Lean and Six Sigma improvements, and ensure manufacturing processes remain capable, documented, controlled, and aligned with TE's quality, safety, and regulatory standards.

Job Requirements Provide sustaining manufacturing engineering support for existing products, production lines, tooling, fixtures, equipment, and assembly processes. Lead structured root-cause analysis and corrective action for production, quality, yield, scrap, rework, downtime, and customer-return issues using tools such as DMAIC, 5 Whys, 8D, fishbone analysis, and statistical methods. Drive continuous improvement initiatives that improve safety, quality, delivery, cost, productivity, ergonomics, and process stability across existing manufacturing operations.

Evaluate process performance through capability studies, yield analysis, cycle-time studies, downtime analysis, capacity reviews, and production data trending. Develop and implement process improvements involving work methods, tooling, fixtures, automation, mistake-proofing, line layout, standard work, and material flow. Own and maintain manufacturing documentation for existing products, including process flow charts, PFMEAs, control plans, work instructions, standard operating procedures, routings, and equipment documentation.

Support engineering change requests, product changes, supplier changes, alternate materials, tooling updates, and process changes while ensuring proper validation, documentation, and production readiness. Partner with Quality and Operations to resolve nonconformances, reduce customer complaints, improve first-pass yield, and strengthen process controls. Work with Maintenance and production teams to improve equipment reliability, reduce unplanned downtime, support TPM activities, and identify opportunities for preventive maintenance improvements.

Identify, justify, and execute cost-reduction projects through labor efficiency, scrap reduction, tooling improvements, automation, process optimization, and waste elimination. Support capacity planning and production line balancing for existing product families, including equipment utilization, staffing assumptions, bottleneck analysis, and layout improvements. Lead or support commissioning, qualification, and validation of replacement equipment, upgraded tooling, revised fixtures, and modified production processes. Provide technical leadership and mentoring to technicians, operators, maintenance personnel, and less experienced engineers on troubleshooting, process control, and standard work.

Collaborate with global and local cross-functional teams to transfer lessons learned, standardize best practices, and sustain improvements across manufacturing sites where applicable.

What your background should look like Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related technical discipline is REQUIRED. 7–10 years of relevant manufacturing engineering experience in a production environment, with demonstrated ownership of existing products, assembly processes, tooling, equipment, and continuous improvement projects. Strong…