Industrial Systems Engineer

Industrial Systems Engineer – High-Speed Automation & Manufacturing

We are seeking an Industrial Systems Engineer to optimize manufacturing processes, material flow, and labor efficiency in a high-speed automated production environment. This role focuses on line balancing, work cell design, simulation modeling, and continuous improvement to support both automated and manual assembly operations.

• Analyze and optimize production systems supporting high-speed automated assembly assets
• Develop line balance strategies to maximize throughput, efficiency, and resource utilization
• Monitor and improve key metrics such as cycle time, OEE, and labor productivity

• Support and optimize automated material handling systems including robotics, AMRs, AGVs, and conveyor systems
• Improve movement, storage, and retrieval of totes and pallets to reduce bottlenecks and increase system efficiency
• Evaluate plant layouts and material flow to ensure optimal production performance

• Develop and implement efficient work cell layouts for both automated and manual assembly operations
• Define standardized work, ergonomic improvements, and operator efficiency strategies
• Balance labor across manual and semi-automated processes

• Utilize Flex Sim software to model production systems, validate capacity, and simulate process improvements
• Perform scenario analysis to support capital investments and layout changes
• Provide data-driven recommendations based on simulation outputs

• Support implementation and improvement of high-speed vision systems for quality inspection applications
• Analyze defect data and collaborate with quality and engineering teams to improve process capability

• Lead and support initiatives using:
  • Lean Manufacturing principles
  • Six Sigma methodologies
  • PDCA (Plan-Do-Check-Act)
  • RCA (Root Cause Analysis)
• Identify waste and inefficiencies and implement sustainable improvements
• Drive standardization and best practices across operations

• Work closely with Mechanical, Electrical, Controls, Manufacturing, and Quality teams
• Support new product introductions, line transfers, and capacity expansions
• Collaborate with leadership to develop strategic improvement initiatives

• Bachelor’s degree in Industrial Engineering or related field
• 5 years minimum experience and understanding of manufacturing systems, process optimization, and labor analysis
• Experience with data analysis and process improvement techniques
• Ability to develop layouts, workflows, and standardized work instructions
• Strong analytical and problem-solving skills
• Excellent communication and collaboration abilities

• Experience supporting high-speed automation environments (300+ parts per minute)
• Medical device manufacturing experience strongly preferred
• Experience with:
  • Automated material handling systems (AMR, AGV, robotics)
  • High-speed vision systems and inspection processes
  • Proficiency in Flex Sim or similar simulation software
  • Strong background in Lean Manufacturing and Six Sigma methodologies

• Strong analytical and data-driven decision-making skills
• Continuous improvement mindset
• Ability to balance automation and manual operations effectively
• Attention to detail and process discipline
• Strong cross-functional collaboration skills

• Combination of office and shop floor engagement
• Direct interaction with both automated systems and manual operations
• Occasional travel for benchmarking, system validation, or multi-site support

• Reports to:
  
  Engineering Manager
• Works closely with:
  Mechanical, Electrical, Controls, Manufacturing, and Quality teams