Foundry Engineer

NFCA is seeking a Foundry Engineer to join our growing Engineering Team. The Foundry Engineer will collaborate with our internal team and external partners to cost, develop and launch sand castings for a highly diverse customer base. The Foundry Engineer will be responsible for designing, optimizing and troubleshooting metal casting processes with a focus on quality, production efficiency and cost effectiveness.

The ideal candidate is an excellent communicator who possesses strong analytical, problem-solving, and collaboration skills and enjoys working in a fast-paced environment where every day brings a new challenge. This is a full-time, salaried exempt position located at our Foundry in Norton Shores, MI.

• Technical Sales Support:
  Review customer prints, drawings, and specifications to estimate manufacturing costs, materials, and production times
• Tooling Design & Maintenance:
  Utilize CAD software to design, test and maintain foundry tooling
• Troubleshooting & Quality Control:
  Perform root cause analysis on casting defects, implementing corrective actions to meet customer specifications
• Process Development & Improvement:
  Create and refine molding, melting, pouring, and finishing methods to reduce scrap and improve efficiency
• Simulation & Testing:
  Utilize casting simulation software to optimize rigging and gating designs.
• Project Management:
  Manage projects from initial concept to production coordinating between function teams (e.g. Sales, Ops, Rig Shop, external pattern shops)
• Technical Support and Documentation:
  Create and update standard operating procedures (SOP’s) and process instructions
• Oversee internal Rig Shop, collaborating with NFCA Ops and Engineering to launch new products and solve problems
• Design fixturing and program CNC automatic grinding machines
• Other duties, as assigned

• Hands‑on experience with 3D CAD tools and specialized process simulation software
• Strong knowledge of process optimization and root cause analysis techniques
• Exceptional analytical skills with the ability to identify and resolve complex issues
• Outstanding communication skills with the ability to collaborate cross‑functionally

• Bachelor’s degree in Mechanical, Materials Science, Metallurgical or Manufacturing Engineering
• 3+ years of experience in an engineering role within a foundry, non‑ferrous metals preferred
• Experience with green sand molding, gas and electric melting
• Ability to sit, stand, and walk for prolonged periods of time
• Ability to lift up to 35lbs on occasion
• Core benefits package:
  Medical, Dental, Vision, Life, Disability (90% company‑paid premiums)
• Additional benefits: HSA, Employee Assistance Program, 401k with company match
• Time off: 10+ paid company holidays, 10 days PTO
• Perks: positive, supportive company culture, celebratory events, monthly company lunches