Mechanical Engineer

Mechanical Engineer (A123 Systems LLC; Novi, MI):
The Mechanical Engineer is responsible for supporting the design and development of lithium-ion battery modules and packs. The position requires review and analysis of component requirements, executing and evaluating designs, performing design analysis, overseeing MCAD design, supporting DV/PV testing, and supporting complex engineering projects. This position will consult with managers as needed. Specific responsibilities include:
Supporting and designing new products and components including plastic injection molded parts, die castings, investment castings, stampings, machined components, etc. Working collaboratively with manufacturing to ensure designs are feasible from a manufacturing viewpoint. Supporting validation in identifying root cause and corrective action on test failures. Identifying and implementing VAVE cost reductions. Conducting experiments methodically, analyzing data and interpreting results. Working with:
Automotive design;
Root cause analysis;
Drawing Dimensioning using GD&T and conducting tolerance stack-up analysis; and developing and tracing of requirements.

Minimum requirements: Master’s degree or equivalent in Mechanical Engineering or a related field. Alternatively, will accept a Bachelor’s degree or equivalent in Mechanical Engineering or a related field plus 3 years of experience in the field of automotive engineering.

Must have
:
Hands on knowledge of 3D CAD, such as Creo, NX, Solid Works, or Catia. Experience in FEA for stress, and structural analysis; deep mechanical aptitude, including a broad knowledge of engineering materials, mechanical properties and an understanding of the manufacturing processes associated with these materials. Experience in mechanism design and executing design fixes to optimize performance and manufacturability. Ability to communicate technical knowledge in a clear and understandable manner, and the ability to prioritize multiple initiatives and deliver results, while collaborating closely with validation, manufacturing, supply chain, and quality engineering teams.

Ability to balance component, sub-system requirements versus technical constraints and cost targets. Ability to problem-solve and be creative, self-motivated, methodical, and focused and have a flexible attitude, and innovation capability to conceptualize, develop, and implement novel engineering solutions.