Thermal Management Engineer

Regular Employee | Salary Exempt | $0.00 - 0.00

Weare seeking a Thermal Management Engineer to lead the design, simulation, and integration of advanced thermal management systems for our electric vehicle(EV) platform. In this role, you will be responsible for developing efficient heating and cooling solutions across the entire high-voltage powertrain—including battery packs, electric drive units (motors and inverters), power electronics, and cabin HVAC. You will work closely withcross-functional design, software, and validation teams to maximize energy efficiency, optimize battery life, extend vehicle range, and ensure strict compliance with safety standards.

Job responsibilities:

• System Design & Integration:
  Design and optimize fluid networks, heat exchangers, pumps, valves, and refrigerant systems to manage thermal loads across the battery, drive unit, and passenger cabin
• Part Release: CAD design of thermal systems and components, packaging studies, routing
• Simulation & Analysis:
  Perform 1D and 3D computational fluid dynamics (CFD) and thermal analysis using tools like GT-Suite, or Ansys Fluent to evaluate fluid flow, heat transfer, and system power consumption
• Component Specification:
  Select and specify thermal hardware, including chillers, electric compressors, high-voltage heaters, coolant pumps, and thermal interface materials
• Control Strategy & Software:
  Collaborate with controls and embedded software teams to develop closed-loop thermal control algorithms and software logic
• Testing & Validation:
  Plan and execute bench testing, environmental chamber tests, and track testing using data acquisition systems to validate thermal models against real-world performance
• Cross-Functional Collaboration:
  
  Partner with mechanical, electrical, and vehicle integration teams to resolve packaging constraints and manage mass/cost trade-offs
• Supplier Management:
  Work with component suppliers and Tier-1 vendors on Design Verification (DV) and Production Verification (PV) phases

• Education:
  
  Bachelor’s degree in Mechanical, Thermal Engineering, Automotive Engineering, or a related discipline
• Experience:
  
  6+ years of experience in thermal engineering within the automotive or electric vehicle industry
• Technical Knowledge:
  Strong grounding in thermodynamics, fluid mechanics, convective heat transfer, and vapor compression cycles
• Simulation Tools:
  Hands-on proficiency with thermal/fluid CAE tools (e.g., GT-Suite, STAR-CCM+, Ansys Fluent) and CAD platforms (CATIA, Solid Works, or NX)
• Testing:
  Demonstrated experience with data acquisition tools (e.g., CANoe, Dewesoft, MATLAB/Simulink) and environmental thermal testing protocols
• Experience with HV EV battery thermal management, heat pump system design, or fast-charging thermal management

Our people are our greatest asset, and your success is our success! That’s why we provide comprehensive benefits that support your health, financial security, and work-life balance—so you can thrive both personally and professionally.

• Health & Wellness: Medical, Dental, Vision, HSA/FSA, Wellness Plan
• Financial Security: 401(k) with match, Disability, Life Insurance
• Work/Life & Growth: Educational Reimbursement, EAP, Dependent Care

At Aebi Schmidt Group, we don’t just offer benefits—we invest in your well-being. Join us and experience the difference!

T he Aebi Schmidt Group is aglobal leader in intelligent solutions for customers who care for clean andsafe infrastructure and cultivate challenging grounds.

At Aebi Schmidt USA, we areproud to offer a wide range of high-quality products designed specifically foryour unique needs. Our global product brands bring you an exceptional varietyof equipment for both summer and winter…