Process Engineer-Fuel Forms

Process Engineer
- Fuel Forms

Boston Government Services, LLC. (BGS) is seeking a Process Engineer
- Fuel Forms to support our client in Oak Ridge, Tennessee.

• Assist with the development, design, optimization, and day-to-day operation of fuel form manufacturing processes, including coating applications, graphite or ceramic powder preparation, powder compaction, and sintering or furnace-based operations.
• Create and maintain detailed manufacturing documentation such as process flow diagrams, piping and instrumentation diagrams, equipment layouts, operating conditions, and formal process specifications.
• Conduct process modeling, material and energy balance calculations, and data analysis to support scale-up efforts, performance optimization, and issue resolution.
• Contribute to the evaluation, selection, specification, and purchasing of manufacturing equipment, including furnaces, coating equipment, presses, material handling systems, chemical processing equipment, and supporting utilities.
• Operate and support process equipment during commissioning, qualification, design verification, and validation activities.
• Support the implementation of process automation and material handling solutions, including the integration of sensors, control systems, and data collection tools.
• Develop, update, and maintain standard operating procedures, work instructions, and training materials for fuel form manufacturing operations.
• Perform root cause investigations and drive corrective actions for process issues related to equipment performance, process deviations, and product quality concerns.
• Assist with quality assurance efforts, including audits, inspections, and documentation reviews, to ensure compliance with applicable safety and regulatory standards.
• Work closely with facilities, mechanical, and utilities engineering teams to ensure manufacturing process requirements are properly incorporated into facility and infrastructure designs.
• Support continuous improvement initiatives aimed at improving yield, throughput, reliability, safety, and cost efficiency.
• Participate in hazard analyses and safety reviews involving chemical processing, thermal systems, and material handling operations.
• Maintain clear, professional, and accurate technical communication and documentation across internal and external stakeholders.
• Provide technical support and mentorship to junior engineers and technicians involved in fuel form manufacturing processes.
• Collaborate with cross-functional teams to standardize engineering procedures, documentation practices, and operational workflows.
• Perform additional responsibilities as assigned by leadership.

• A Bachelor's degree in Chemical, Materials, Mechanical, or Nuclear Engineering from an ABET EAC-accredited program is required.
• Five or more years of relevant professional experience is preferred; advanced degrees may substitute for a portion of the required experience.
• Demonstrated experience in process development, manufacturing operations, or pilot-scale production environments is required.
• Hands‑on experience with powder handling, coating operations, furnace systems, thermal processing, or chemical manufacturing equipment is highly desirable.
• Proven ability to develop, read, and interpret process flow diagrams, piping and instrumentation diagrams, equipment specifications, and related process documentation.
• Experience supporting the installation, commissioning, and troubleshooting of manufacturing or process equipment.
• Working knowledge of applicable manufacturing, chemical, and safety codes, standards, and regulations.
• Familiarity with process control systems, automation technologies, and data acquisition or data management tools.
• Experience using 2D and/or 3D engineering and manufacturing software tools is preferred.
• Strong analytical, problem‑solving, and technical documentation skills.

• Onsite in Oak Ridge, TN.
• This position is full‑time. Monday‑Friday, 40‑hour week.

BGS offers a competitive total compensation package to eligible employees. Benefits include Health, Dental, Vision, Life Insurance, Paid Vacation, 401K, Long and Short‑Term Disability.

BGS is an Equal Opportunity/Affirmative Action employer. All qualified applicants are encouraged to apply and will receive consideration for employment without regard to race, color, religion, sex, national origin, disability, or protected veteran status.