Process Engineer - Metal Cycle Operations

Requisition
20171
-Posted
08/26/2026

- Engineering
- Level of Experience (3)
- Travel - 30% or less
- Job Location Options (1)

The candidate selected will serve as a Process Engineer (PE), acting as the technical subject matter expert for metal cycle operations/processes. Operations include both traditional and modern processes for manufacturing, machining, melting, alloying, forming, welding, rolling, and heat-treating various materials and metals. Process Engineers are responsible for driving continuous improvement by utilizing statistical process control and data analytics to optimize process performance.

Process Engineers interface directly with production teams to provide daily technical guidance, troubleshoot process-related issues, and direct the implementation of improvements to enhance process efficiency and quality.

Key functions of this position include:

• Developing and refining the technical basis for processes and process changes.
• Effectively communicating how changes can affect form, fit, or function of Y-12 manufactured product(s).
• Participating and advising in production personnel technical and product trainings.
• Maintaining technical content in work control documents such as standard operating procedures, process descriptions and/or product specifications.
• Ensuring weapon operation processes comply with customer specifications and requirements, including Design Agency requirements and safety basis requirements.
• Providing technical oversight during process start-up and Readiness testing.

• Meaningful work and unique opportunities to support missions vital to national and global security
• Top-notch, dedicated colleagues
• Generous pay and benefits with a stable organization
• Career advancement and professional development programs
• Work-life balance fostered through flexible work options and wellness initiatives
• Bachelor of Science in Engineering/Physical Science [Chemistry, Physics, or related] from an Engineering Accreditation Commission (EAC) Accreditation Board of Engineering and Technology (ABET) accredited program in the United States or designated equivalents from Canada or Mexico, the Washington Accord, or the list of substantially equivalent as documented by ABET. OR MS in Engineering/Physical science. OR PhD in Engineering/Physical science.
• There is a minimum Grade Point Average (GPA) requirement up to 4 years post-graduation at time of offer and confirmed by transcript. Beyond four years from graduation, engineering experience will supersede GPA as a requirement for hire.
  • 3.0/4.0 minimum cumulative GPA for Bachelor's degree
  • 3.3 minimum cumulative GPA for Master's degree
  • 3.5 miminum cumulative GPA for Ph.D.
• In addition, the applicant must meet the requirements of DOE O 426.2 (i.e., Baccalaureate in engineering or related science, 2 years job-related and at least 1-year nuclear experience, or a DOE O 426.2 alternative). DOE 426.2 experience requirements can be satisfied following employment. In the interim, newly hired personnel will not be assigned duties that could impact the safety basis of nuclear facilities.
  
  ( O 426.2)

• Bachelor of Science in Engineering (Mechanical Engineering, Industrial Engineering, Material Science/Metallurgical Engineering) with manufacturing experience of at least 5 years.
• Professional knowledge of material science/metallurgical principles, theories, and practices.
• Experience in one or more of the following: 3D modelling (e.g., Ansys, LS-Dyna), heat-treating, hydro forming, rolling, deep drawing, swaging, welding, and/or casting processes.
• Experience with SAP manufacturing and enterprise resource planning software.
• Experience with staple computer programming languages (e.g., Python, C++, etc.)
• Able to interpret mechanical drawings and dimensional inspection results per GD&T/ASME Y14.5.
• Knowledge of statistical process control, data analysis, and continuous improvement methodologies (e.g., LEAN, six sigma).
• Demonstrate the ability to handle complex assignments and to have good oral and written communication skills.
• Willing to work in a production…