Coil Header Machine Operator

Header Machine Operator

Header Machine Operators are responsible for producing header and distributor components by cutting pipe to precise lengths, spin closing ends as required, and forming parts using punch presses or CNC-controlled equipment. This role requires careful attention to engineering drawings, accurate measurements, and proper machine setup to ensure components meet exact specifications for use in heat exchange coil assemblies.

• Maintain a safe and clean working environment by following all procedures, rules, and regulations.
• Operate machinery in accordance with safety standards and lockout/tagout requirements.
• Care for tools and equipment and notify maintenance of any equipment malfunctions or safety concerns.
• Maintain work area cleanliness and comply with housekeeping standards at all times.
• Cut pipe to specified lengths according to engineering drawings and work instructions.
• Spin close pipe ends when required to meet design specifications.
• Use manual punch equipment or program dimensions into CNC machinery to produce parts accurately.
• Set up and operate machines to run parts per drawing dimensions and job requirements.
• Read and interpret engineering drawings, bills of material, and written instructions.
• Measure components accurately using a tape measure down to 1/16 of an inch.
• Inspect completed parts to ensure accuracy, quality, and compliance with specifications.
• Monitor machine output and make adjustments as needed to maintain quality standards.
• Follow manufacturing instructions and complete job assignments accurately and within established time expectations.
• Work independently with minimal supervision while maintaining productivity and efficiency.
• Contribute to team efforts by working cooperatively with coworkers, leads, and supervisors.
• Communicate effectively regarding production status, quality concerns, or equipment issues.
• Support related functions and assist others as needed to meet department goals.
• Accurately charge time in the time and attendance system to ensure proper labor tracking and payroll accuracy.
• Utilize the IFS system daily, including logging in and reviewing assigned work.
• Complete and clear IFS shop orders accurately and in a timely manner to support production tracking.
• Participate in required IFS training to ensure proper system usage.
• Comply with all government regulations, laws, company policies, and procedures.
• Attend work as scheduled, arrive on time, and work overtime as required to meet production demands.
• Perform additional tasks as assigned by the supervisor as needed.

Education & Experience

• High school diploma or equivalent preferred to support continued advancement.
• Ability to understand and follow verbal and written instructions from supervisors.

Skills & Abilities

• Ability to read and comprehend technical drawings and work instructions.
• Basic mathematical skills, including accurate measurement to 1/16 of an inch.
• Mechanical aptitude and ability to operate and monitor machinery.
• Effective communication and listening skills.
• Strong attention to detail and quality.
• Ability to work independently and as part of a team.

Certificates, Licenses, or Training

• On-the-job training provided.

Level / Grade Structure

• Level 1 – Beginning:
  Meets minimum quality standards; requires additional time or assistance to complete work.
• Level 2 – Proficient:
  Consistently meets quality standards and completes work within estimated time.
• Level 3 – Advanced:
  Exceeds quality standards, completes work efficiently, and demonstrates advanced machine setup, troubleshooting, and CNC proficiency.

Interaction with Others

Reports to the Coil Shop Supervisor. Must be able to accurately receive, understand, and follow instructions from the supervisor or lead. This role requires regular interaction with coworkers and a cooperative, team-oriented approach. Willingness to ask questions, share information, and assist others is essential.

Working Environment

Work is performed in an industrial manufacturing environment for refrigeration and HVAC equipment. The employee is regularly exposed to moving mechanical parts and industrial machinery. Noise levels may be high in certain areas, and temperatures may vary seasonally. The position may involve pressure related to production schedules, quality requirements, and changing workloads.

Why Join Us

Join RAE Corporation and be part of a team that takes pride in precision, quality, and craftsmanship. As a Header Machine Operator, you'll play a critical role in producing components that directly impact the performance of our HVAC products. We offer a stable work environment, opportunities to grow your skills with advanced equipment, and a culture that values teamwork, safety, and continuous improvement.