Continuous Improvement - Intern

A Continuous Improvement Intern at Chromalloy supports lean transformation, driving efficiency by applying Six Sigma, Kaizen, and 5S to manufacturing, quality, and safety, analyzing data, mapping value streams, creating standard work, and collaborating cross-functionally to reduce waste and improve processes, often involving projects using tools like PDCA and potentially 3D printing for fixtures. They work with operators and leaders to implement changes, document procedures, and track KPIs, gaining hands-on experience in two world-class aerospace operations facilities.

Key Responsibilities

Lean/CI Implementation:
Assist with 5S, Kaizen events, standard work, and waste reduction (DOWNTIME).
Process Analysis:
Perform time studies, map value streams (VSM), and analyze performance metrics.
Project Management:
Support improvement projects from concept to completion, using methods like PDCA/Scientific Method.

Collaboration:

Engage with shop floor operators, engineers, and leadership to drive change and gather feedback.
Documentation:
Create/update Standard Operating Procedures (SOPs) and visual aids.

Innovation: Research best practices, suggest automation, and potentially use 3D printing (Additive Manufacturing) for fixtures.
Safety Focus:
Champion safety and ergonomics in all improvement initiatives.

Qualifications & Skills

Education:

Pursuing a degree in Engineering (Industrial, Mechanical, Aerospace) or related field.
Methodologies:
Knowledge of Lean, Six Sigma, VSM, 5S, Root Cause Analysis.
Technical:
Strong MS Office (Excel, PowerPoint, Visio), data analysis, CAD/3D printing a plus.

Soft Skills:

Excellent communication, analytical, problem-solving, and teamwork skills.

What You'll Gain

Hands-on project work in heavy manufacturing.
Exposure to senior leadership.
Understanding of aerospace operations and quality standards.