Cleared Senior​/Principal R&D Mechanical Engineer - EMSAT Technical Manufacturing Lead, Onsite

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Sandia National Laboratories is the nation’s premier science and engineering lab for national security and technology innovation, with teams of specialists focused on cutting‑edge work in a broad array of areas. Some of the main reasons we love our jobs:

Challenging work with amazing impact that contributes to security, peace, and freedom worldwide

Extraordinary co‑workers

Some of the best tools, equipment, and research facilities in the world

Career advancement and enrichment opportunities

Flexible work arrangements for many positions include 9/80 (work 80 hours every two weeks, with every other Friday off) and 4/10 (work 4 ten‑hour days each week) compressed workweeks, part‑time work, and telecommuting (a mix of onsite work and working from home)

Generous vacation, strong medical and other benefits, competitive 401k, learning opportunities, relocation assistance and amenities aimed at creating a solid work/life balance*

World‑changing technologies. Life‑changing careers. Learn more about Sandia at: http://(Use the "Apply for this Job" box below)..gov

* These benefits vary by job classification.

We are seeking an experienced R&D Mechanical Engineer to lead the overarching development of manufacturing processes at Sandia's Explosives Manufacturing Science and Technology facility (EMSAT). Your primary role will consist of providing lead engineering expertise in the startup and development of multiple flexible product lines to demonstrate manufacturing capability across several components. This includes overseeing the qualification of all equipment, ensuring the timely completion of manufacturing operations throughout proof‑of‑concept builds, ensuring execution of appropriate supporting engineering documentation, and providing technical training and mentorship.

You will be working in a flexible team environment with other personnel to apply engineering concepts and best practices to the design, development, analysis, and testing of processes and equipment that meet design requirements on schedule and budget in support of key deliverables. Processes within our manufacturing area include, but are not limited to cleaning, laser welding, resistance welding, leak testing, powder pressing, encapsulation, soldering, glass‑to‑metal sealing, thin film deposition, mechanical/electrical measurements, and visual inspections.

Plan, conceive, conduct, and manage process development for energetic components in a manufacturing environment

Direct systematic studies to characterize processes with the intent of determining the ideal process equipment, tools, and parameters that will meet design requirements with high yield and high quality

Manage and maintain manufacturing equipment and operational technology ensuring continuous, predictable operation

Analyze the performance of manufacturing processes using key performance indicators such as yield, variance, and tact time

Use manufacturing process results and data to provide objective Design for Manufacturability advice to engineers from both the Design and Production Agencies.

Create new understanding and capabilities by using the scientific method: hypothesis, test, and evaluation techniques; critical review; or similar engineering research and development methods

Use engineering principles to research, design, or develop tooling, instruments, machines, experiments, processes, systems, theories, and technologies

Lead and support formal problem‑solving efforts as needed to address manufacturing anomalies and to maintain high‑rigor, high‑quality processes

Lead the development of work instructions and operating procedures to support the product lines under your purview

Lead or participate in new process and equipment development and qualification

Assist with the operational startup of a new facility

Utilize effective teaming skills

Partner across organizational boundaries

Demonstrate critical thinking skills and challenge the status quo to facilitate the…