Mechanical​/Mechatronics Engineer

Aerospace Product Development, Repair Engineering & Systems Integration

Position Summary
We are seeking a Mechanical / Mechatronics Engineer to support the development, reverse engineering, certification, repair, and sustainment of aerospace mechanical and electro-mechanical systems. This position combines traditional mechanical engineering responsibilities with electronics integration, controls, embedded systems, and system-level troubleshooting.

The successful candidate will support product development, PMA activities, repair capability development, manufacturing support, and continuous improvement efforts while working closely with Systems, Electrical, Compliance, Manufacturing, Quality, and Program Management teams.

Mechanical Design & Product Development

• Develop 3D CAD models, engineering drawings, and technical data packages.
• Design and improve mechanical and electro-mechanical aerospace components and assemblies.
• Perform tolerance analysis, fit/function assessments, and design-for-manufacturability evaluations.
• Support configuration management and engineering change activities.
• Reverse engineer aircraft components and assemblies utilizing dimensional inspection, testing, and engineering analysis.
• Create production-level drawings, models, specifications, and manufacturing documentation.
• Evaluate existing designs and identify opportunities for product improvement and cost reduction.

Electro-Mechanical Systems

• Troubleshoot and evaluate motors, actuators, switches, sensors, relays, solenoids, and control assemblies.
• Support integration of electrical and mechanical systems.
• Develop interface requirements between mechanical and electronic subsystems.
• Assist in circuit analysis, component selection, and system troubleshooting.

Testing & Validation

• Develop engineering test plans and acceptance test procedures.
• Execute functional, life-cycle, environmental, and qualification testing.
• Analyze test data and prepare engineering reports.
• Support root cause investigations and corrective action activities.

Manufacturing & Production Support

• Provide technical support to manufacturing and repair operations.
• Resolve production issues through engineering analysis.
• Coordinate with Quality Engineering on non-conforming material investigations.
• Support first article inspection and process validation activities.

Certification & Compliance

• Assist with FAA Part 21 and Part 145 engineering activities.
• Support compliance demonstrations, substantiations, and engineering analyses.
• Develop documentation supporting PMA, repair, and certification efforts.
• Ensure engineering activities comply with AS9100 and applicable regulatory requirements.

Required

• Bachelor's degree in Mechanical Engineering, Mechatronics Engineering, Aerospace Engineering, Engineering Technology, or a similar engineering discipline.
• Minimum 2-5 years of engineering experience in aerospace, manufacturing, industrial automation, or product development.

Preferred

• Aerospace industry experience.
• Experience with electro-mechanical systems.
• Experience with aircraft cargo systems, actuators, or motion-control systems.
• Basic PCB and electrical schematic interpretation skills.

MECHANICAL

• CAD design (Inventor preferred)
• GD&T
• Tolerance stack-up analysis
• Materials selection
• Manufacturing processes
• Root cause analysis

MECHATRONICS

• Motor and actuator systems
• Sensors and controls
• Electrical schematics
• CAN Bus or serial communications
• Embedded hardware familiarity
• Test equipment operation

SOFTWARE & SYSTEMS

• Autodesk Inventor
• Microsoft Office Suite
• ERP/MRP systems
• Data acquisition and test software
• Basic Python or automation scripting preferred

• Strong hands-on troubleshooting capability.
• Ability to work across mechanical and electrical disciplines.
• Excellent technical writing and communication skills.
• Strong problem-solving and analytical abilities.
• Ability to manage multiple projects simultaneously.
• Self-starter with a strong ownership mentality.
• Ability to work independently in a fast-paced aerospace environment.

This hybrid position is intended to provide flexible coverage across:

• Actuators, sensors, and motion-control systems
• Electro-mechanical product upgrades
• Reverse engineering and repair development