Sr. Automation Engineer
Job in
Oxford, New Haven County, Connecticut, 06478, USA
Listed on 2026-06-01
Listing for:
PTA Plastics
Full Time
position Listed on 2026-06-01
Job specializations:
-
Engineering
Manufacturing Engineer, Automation Engineering, Process Engineer, Mechanical Engineer
Job Description & How to Apply Below
PTA Plastics, an employee-owned and innovative leader in the plastic injection molding, contract manufacturing and tool-building industry, is looking for a Automation Engineer to join our dynamic team.
At PTA Plastics, we're more than just a manufacturer; we partner with Fortune 500 OEMs in the medical device, defense, homeland security, and technology sectors, constantly pushing the boundaries of product development and manufacturing excellence. As an employee-owned company, every team member has a stake in our success, creating a collaborative and entrepreneurial environment where innovation thrives.
Job Summary:
The Senior Automation Engineer leads the development, optimization, and strategic advancement of automation systems to improve the efficiency, scalability, and performance of manufacturing operations. This role serves as a technical leader, driving innovation, mentoring team members, and partnering cross-functionally to implement best-in-class automation solutions.
Pay: $90,000-$115,000 annually
Essential Duties/Responsibilities:
The Senior Automation Engineer is responsible for leading and enhancing fabrication, manufacturing, and assembly processes, including but not limited to:
- Lead the development and execution of advanced manufacturing and assembly strategies across product lines.
- Serve as a technical expert and primary point of contact for automation systems, robotics, and process integration.
- Partner with Engineering, Manufacturing, Tooling, and Quality to define scalable, robust processes for current and future products.
- Drive root cause analysis and resolution of complex production issues; implement sustainable corrective actions.
- Lead the introduction and validation of new products, equipment, and automation systems into manufacturing.
- Proactively identify and execute continuous improvement initiatives to increase efficiency, reduce cost, and improve quality.
- Establish and monitor KPIs for automation performance, downtime, and process capability.
- Lead capital equipment justification, specification, and implementation efforts.
- Develop and standardize best practices for automation design, programming, and integration.
- Provide technical leadership and mentorship to junior engineers and technicians.
- Lead mold samplings and ensure comprehensive documentation of:
- Work instructions (including packaging, fixtures, EOAT, with visual aids as needed)
- Tooling and process improvements required to meet performance standards
- Design and optimize workstation layouts, automation cells, and product flow for molding and finishing operations.
- Oversee creation, validation, and continuous improvement of job books and manufacturing documentation.
- Evaluate and improve equipment capability, reliability, and overall equipment effectiveness (OEE).
- Lead MRB activities and support resolution of nonconforming product through structured problem-solving.
- Own and drive Corrective and Preventive Actions (CAPA) to closure.
- Provide leadership in tool design reviews, launch activities, and new product development initiatives.
- Manage complex automation and tooling projects, ensuring timelines, budgets, and performance targets are met.
- Collaborate with suppliers and subcontractors to improve automation performance, delivery, and quality.
- Support quoting and cost estimation activities with advanced process and automation insights.
- Champion continuous improvement initiatives and lean manufacturing efforts across the organization.
- Perform other duties as assigned.
Experience & Education:
- Bachelor's degree in Mechanical Engineering, Electrical Engineering, Mechatronics Engineering, or related field required.
- Master's degree in Engineering or related field preferred.
- Equivalent experience consideration:
- Extensive hands-on experience in automation, robotics, or manufacturing engineering.
- Minimum 7-10+ years of experience in automation, manufacturing engineering, or related field, or equivalent combination of education and experience.
- Proven experience leading automation projects and implementing advanced manufacturing solutions.
- Strong verbal, written,…
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