Senior Mechanical Design Engineer

ALSO is looking for a Senior Mechanical Design Engineer to support the Drivetrain and Actuators Team developing structures, motors, gear trains, and integrating them into our next-generation vehicles.

• Design, develop, and test components in drivetrain and actuators for light electric vehicle platforms
• Create detailed drawing packages and manufacturing instructions for mechanical parts and assemblies
• Perform 3D modeling of components and assemblies, including die castings, injection-molded plastics, sheet metal, and fasteners
• Collaborate with electrical engineers to integrate PCBAs, wire harnesses, and electronic systems into mechanical designs
• Coordinate validation efforts with Tier 1 and Tier 2 suppliers
• Develop and execute design verification plans and reports (DVP&R)
• Lead and maintain design failure mode and effects analyses (DFMEA)
• Prototype and iterate designs using hands-on fabrication and lab testing to validate functionality

• Design experience within drivetrain components including gears, bearings, castings, electric motors, thermal systems, and low voltage interconnects
• Strong foundation in material properties, heat treatment, statics, and dynamics
• Proficiency in 3D/2D CAD (Catia V5/V6 preferred) and skill in CAE tools (Ansys, Abaqus, Hyper Works, or similar)
• Strong knowledge of GD&T and tolerance stack-up analysis
• Familiarity with PLM systems, BOM structuring, engineering changes, and deviation processes

The salary for this position ranges from $180,000 - $210,000 depending on experience, location, and qualifications. This role will be based out of Palo Alto, CA.

• Robust health coverage - excellent health, dental, and vision insurance covered up to 100% by ALSO, with FSA & HSA options
• One Medical membership and dedicated insurance advocates
• Rich fertility and family-building benefits with Progyny
• Flexible time off
• 401(k) match