Process Technician IV

Injection Moulding Process Technician IV / Process Engineer Company Overview

A well-established global manufacturer seeking an experienced Injection Moulding Process Technician to join its operations team.

The organisation specialises in delivering complex, custom-engineered solutions across a range of industries including industrial, medical, aerospace & defence, electronics, and consumer products. Core capabilities include engineering design, advanced manufacturing, and supply chain solutions, with expertise spanning plastics, electronics, HMI components, and precision assemblies.

The business is known for its strong focus on innovation, operational excellence, and high-quality customer delivery.

This position is responsible for setting up, qualifying, troubleshooting, and optimising injection moulding processes to ensure consistent production quality.

You will work closely with production, quality, and tooling teams to evaluate and improve process performance, ensuring all outputs meet customer specifications and internal standards.

This role requires a proactive, self-sufficient individual who can operate independently while contributing to a high-performance manufacturing environment.

• Interpret specifications, material data sheets, and process guidelines to establish optimal machine setup conditions
• Set and monitor machine parameters including temperature, pressure, cycle time, and material volume
• Start and troubleshoot moulding processes to achieve production readiness
• Inspect sample parts for visual and dimensional defects using precision measuring equipment (e.g. micrometers, gauges, microscopes)
• Adjust process settings to resolve defects and ensure compliance with customer requirements
• Qualify new and transferred tooling using structured validation methods (e.g. scientific moulding techniques)
• Submit production samples for quality approval and implement corrective actions based on feedback
• Create and maintain accurate setup sheets and process documentation (including digital records)
• Identify and implement continuous improvement opportunities within processes and work cells
• Perform mould changes, including multi-insert setups
• Conduct routine mould cleaning, lubrication, and preventative maintenance
• Collaborate with tooling teams on maintenance and optimisation activities
• Support maintenance of machines and auxiliary equipment as required
• Provide coverage for supervisory duties when needed
• Assist in other operational roles (e.g. setup, materials handling) as required

• High school diploma or equivalent (GED)
• Minimum of 4+ years’ experience in injection moulding (setup, processing, troubleshooting)
• Strong understanding of plastics materials and moulding processes
• Ability to read and interpret technical documentation, drawings, and process instructions
• Comfortable producing basic reports and communicating with cross-functional teams
• Solid mathematical skills (including basic algebra and geometry)
• Strong problem-solving ability in a manufacturing environment with variable conditions
• Proficient in using measurement equipment and process monitoring tools

• Regular standing, walking, and use of hands for handling tools and equipment
• Occasional lifting up to 100 lbs
• Exposure to a manufacturing environment with elevated noise levels
• Tasks may involve bending, lifting, climbing, and operating machinery

• Due to regulatory requirements (e.g. ITAR/CUI), applicants must be a U.S. Citizen, Permanent Resident, or eligible protected individual
• Successful candidates must pass a pre-employment background check
• Hourly Rate: $33.00 – $38.00 (dependent on experience and market alignment)
• Medical, dental, and vision insurance
• Life and disability coverage
• Voluntary supplemental insurance options
• Flexible spending accounts (FSA)
• Employee Assistance Programme (EAP)
• Paid time off (holiday, vacation, sick leave)
• 401(k) retirement plan with company contribution

The organisation is an Equal Opportunity Employer and considers all qualified applicants regardless of race, religion, gender, sexual orientation, disability, veteran status, or other protected characteristics.