Manufacturing​/Controls Technician

The candidate will be responsible for troubleshooting, testing, diagnosing, repairing, and modifying operational machinery and automated production equipment. This role requires extensive knowledge of multiple maintenance disciplines and a strong background in industrial electrical and automation systems.

The ideal candidate possesses advanced electrical and automation troubleshooting skills, with hands‑on experience working with PLCs, industrial robots, and CNC‑controlled equipment. Responsibilities include diagnosing and resolving equipment failures, performing preventive and corrective maintenance, and ensuring optimal machine performance and reliability.

In addition to electrical and automation support, the candidate will perform mechanical troubleshooting and process‑related equipment adjustments, including work on assembly fixtures, end‑of‑arm tooling (EOAT), pick‑and‑place systems, and other manufacturing equipment.

The position involves performing a broad range of electrical maintenance and mechanical service activities to ensure safe, reliable, and efficient production operations while minimizing downtime and supporting continuous improvement initiatives.

• Support maintenance, robotics, and manufacturing engineering teams during machine downtime and troubleshooting events.
• Perform troubleshooting, diagnose and repair electrical systems, PLCs, VFDs, CNC machines, and 6‑axis industrial robots, camera systems, and various instrumentational devices.
• Perform mechanical troubleshooting and process‑related equipment adjustments on assembly fixtures, end‑of‑arm tooling (EOAT), pick‑and‑place systems, and other manufacturing equipment to maintain production quality, reliability, and efficiency.
• Maintain and improve controls and robotics systems across all production departments.
• Install, configure, and troubleshoot Keyence vision systems.
• Demonstrate strong PLC and HMI programming capabilities.
• Design and implement cost‑effective equipment modifications to improve safety, quality, throughput, and reliability.
• Identify weak points in automation systems to reduce downtime and prevent recurring issues.
• Support engineering initiatives such as poka‑yoke sensors, vision cameras and process improvements
• Participate in new machine launches, equipment installations, and system integrations.
• Develop, maintain, and improve manufacturing processes, work instructions, standard operating procedures, and production documentation to ensure safe, efficient, and consistent operations.
• Provide technical support to production by troubleshooting process and equipment issues, implementing continuous improvement initiatives, and driving quality, productivity, and cost‑reduction objectives.

• Extensive knowledge of electrical equipment, troubleshooting, and advanced electrical control principles.
• Advanced understanding of control systems, preferably Siemens, with the ability to develop PLC programs. Allen Bradley, Beckhoff is a plus.
• Understanding of various industrial communication networks (Ether Net/IP, EtherCAT, Profinet, Profibus, etc.).
• Strong knowledge of frequency drives (Siemens, SEW, Allen‑Bradley).
• Demonstrated Siemens HMI programming skills.
• Ability to read and interpret electrical CAD drawings and blueprints.
• Experience with industrial robots (ABB, Fanuc)
• Knowledge of advanced manufacturing processes.
• Familiarity with Lean Manufacturing, Continuous Improvement, 5S, TPM, and related methodologies.
• Understanding of QMS for IATF requirements and EMS for ISO 14001:2015 is a plus.
• Run tests, isolate problems, configure and replace faulty components, install cables, and perform required technical tasks.
• Troubleshoot and support both hardware and software systems in a manufacturing environment.

• Must be able to frequently walk
• Must be able to stand for long periods of time
• Must be able to perform repetitive movements.
• Must be able to spot visual defects. (Specific vision abilities required by this job include close vision, distance vision, peripheral vision, and depth perception.)
• Must be able to hear alarms and variations in the sounds of running machinery
• The team member is occasionally required use hands to finger, handle, or feel objects, tools, or controls; reach with hands and arms; climb or balance; squat; stoop, kneel, crouch, or crawl; and talk and hear effectively.
• The team member must be able to regularly lift and/or move up to 10 pounds, frequently lift and/or move up to 30 pounds, and occasionally lift and/or move up to 50 pounds.