Manufacturing Process Engineer

Description

Responsible for creating, supporting, and developing new and existing process designs related to manufacturing and fabrication processes. This is successfully accomplished by understanding, accurately specifying, and adhering to customer requirements, utilizing and applying quality tools and methods and pursuing continuous improvement in all aspects of product and process design. These efforts will have a direct impact on reducing labor and material costs, while improving value, reliability, and performance.

The associate will plan and manage process and product related design and validation activities.

• 1.
  
  - Methods Improvement 25% Conduct work measurement studies to determine machine utilization, downtime, runtime, etc. using Industrial Engineering techniques such as stopwatch studies, work sampling, ratio-delay, predetermined times, and video tape-recording.
• Work with manufacturing engineers and product development engineers to develop new products, improve existing products, and implement manufacturing and fabrication methods for new or revised products. Evaluate all possible methods and determine optimal method that provides least cost, most efficient and safe methods to be used.
• Document methods with clear, well-written work instructions including photographs where applicable.
• Maintain departmental records on work measurement activity including standard numbers, department assigned, operation numbers, standard description, effective data, and quantity per year, net increase/decrease.
• Review work methods to assure that operations are being performed in a safe, efficient manner. Work with supervisors and group leaders to improve methods and train associates as necessary.
• 2.
  
  - Production Layout 5% Develop layouts utilizing the following lean manufacturing principles:
  Set-up time reduction Visual management Kanban/pull systems One-piece flow Value stream mapping Cellular Manufacturing Investigate activity-machine-relationship as a basis for machine, operations, department or plant-wide layout. Using activity relationship information, provide layouts of work areas, departments, facilities and plants. Provide copies of layouts to management personnel and others as required. Conduct discussions, engages production associates, departmental manager, and other engineering members for all layout changes.
• 3.
  
  - Product and Process Specifications 20% Develop and maintain process specifications to produce the highest level of quality throughout the entire component manufacturing / fabrication / assembly process. Determine the optimum process routing for components and products, producing the highest quality levels at the lowest cost and minimizing waste. Provide the cost accounting department and the industrial engineering department with necessary information to determine product costs and departmental cost standards.
• 4.
  
  - Problem Solving and Quality Improvement 15% Lead or participate in specific quality improvement projects identified by quality manager and/or engineering manager. Provide technical service to all departments to resolve quality related problems. Assist in the training and education of hourly, supervisory and management associates as required. Work with current suppliers to develop and improve existing products and processes, striving to reduce cost and minimize waste.
  
  Develop and maintain process control testing procedures for work-in-process to eliminate any off-quality performance.
• 5.
  
  - New Product Introduction 10% Work with product development engineers to determine the optimum process routing and conditions for new products. Assist product development engineers in monitoring the quality and manufacturability of components and finished product in each production department. Work with suppliers in developing and improving new products and processes while reducing costs. Coordinate trials and evaluations of new products to ensure manufacturability, quality, and performance.
  
  Document results.
• 6.
  
  - New Equipment and Process Implementation 10% Continuously work toward automating manufacturing processes and monitoring results through automation. Work with facilities planning to define plant space needs concerning equipment and its functionality. Conduct plant evaluations of new equipment to determine performance levels in the areas of quality, safety, maintenance and cost. Prior to starting up a newly installed piece of equipment, work with manufacturing engineering, provide a safety inspection, and provide preliminary operating conditions to the production area.
• 7.
  
  - Maintenance Supervision 10% Supervise the daily activities of maintenance department, including 3-5 maintenance technicians and custodial staff. Supervise the installation, maintenance, adjustment, and modification (when required) of manufacturing and supporting equipment throughout the facility. Create, implement, and ensure compliance with preventative maintenance schedules for key equipment. Maintain adequate inventory of…