Senior Electrical and Maintenance Engineer

Senior Electrical and Maintenance Engineer

The Senior Electrical and Maintenance Engineer will be a key member of our team, responsible for troubleshooting and repairing complex manufacturing equipment. This role requires a hands‑on approach and a strong understanding of electrical systems, with a focus on thin film deposition vacuum systems. The ideal candidate will have basic knowledge of Lab View software controls. This position is in a 24‑7 manufacturing environment and the person must be able to work independently and as part of a team to keep operations running.

• Ensure all equipment adheres to safety standards (OSHA, NEC) and implement robust electrical safety protocols for high‑voltage applications to protect personnel and equipment.
• Maintain a clean and safe work environment and work to eliminate unsafe conditions.
• Perform troubleshooting and repair of existing equipment spanning low‑voltage DC circuits, HMI, sensor interfaces, and computer systems to AC line voltage and high‑voltage three‑phase power supplies.
• Conduct preventative maintenance to minimize downtime and optimize equipment performance.
• Maintain current software for equipment control and automation.
• Display proficiency in Python and C++ and experience with National Instruments‑based hardware systems (DAQmx, cRIO, cDAQ, or PXI).
• Develop PLC programs and HMI interfaces to ensure intuitive and efficient operation of automated processes.
• Develop software/firmware for microcontrollers and computer interfaces to manage process parameters, data logging, and safety interlocks.
• Utilize AI techniques to enhance systems and controls, reduce downtime, and analyze PM data trends.
• Apply knowledge of vacuum technology systems, pumps, gauges, mass flow controllers, and thin‑film deposition principles (PVD/CVD) to maintain and improve equipment functionality.
• Design and build new electrical systems for bespoke manufacturing equipment, creating detailed schematics, wiring diagrams, and assembly instructions.
• Collaborate with the manufacturing team to ensure smooth 24/7 operations and provide timely support.
• Document all maintenance activities, creating detailed reports and records.
• Train and mentor junior engineers, sharing knowledge and best practices.
• Stay updated with industry trends and advancements in electrical engineering.
• Work closely with the R&D team to implement new technologies and improvements.
• Ensure health and safety standards are met during maintenance activities.

• Bachelor’s degree in Electrical Engineering, Computer Engineering, Automation Engineering, or a related field.
• Minimum of 5 years of experience as a maintenance engineer in a high‑tech manufacturing environment, preferably with vacuum or semiconductor equipment.
• Strong proficiency in troubleshooting, reading and interpreting electrical schematics and technical documentation.
• Experience with low‑power logic circuits, sensor technology, and high‑power three‑phase power supplies.
• Basic knowledge of Lab View software controls and the ability to learn and adapt quickly.
• Excellent problem‑solving and analytical skills, with a methodical approach to troubleshooting.
• Strong communication skills for effective collaboration with team members and stakeholders.
• Ability to work independently, manage time efficiently, and handle extended work hours as required.
• Proactive and safety‑conscious mindset to ensure a secure working environment.
• Willingness to continuously learn and adapt to new technologies and industry practices.

• Hands‑on mechanical skills for repairing and replacing hardware.
• Organized approach capable of handling multiple concurrent projects.
• Proficiency in basic programming languages and manufacturing system integration (e.g., Python, Oracle, Lab View).
• Familiarity with communication protocols such as Ether Net/IP, Modbus, RS‑232/485 for device integration and networking.
• Experience with AI for predictive maintenance and data analysis.