Advanced Microfabrication Technology Engineer

Wage:
Depends on Experience

Advanced Microfabrication Technology Engineer

Etters, PA

• Evaluate, develop, and optimize micro‑fabrication processes to produce high precision interconnect/connector components (contacts, shields, spring elements, micro‑housing, and alignment features).
• Lead lab and pilot‑scale experiments to prototype and validate emerging micro‑fabrication and micro‑assembly technologies for next‑generation Telecom/Datacom products.
• Develop and qualify micro‑assembly processes for very small parts, including fixturing, alignment strategies, and robust part handling methods; support semi‑automation/automation concepts (vision alignment, pick‑and‑place, error‑proofing).
• Assess and apply multiple microfabrication methods such as photolithography/patterned processing, precision etching, laser micromachining, micro‑EDM, micro‑stamping/forming, electroforming/plating‑based fabrication, and micro‑injection molding or insert molding.
• Define process windows and characterization plans (DOE, process maps, capability studies, measurement system inputs) to ensure repeatable, scalable manufacturing outcomes.
• Support metrology and characterization (optical/digital microscopy, profilometry, cross‑sectioning, SEM as needed) and correlate feature quality to performance and reliability.
• Perform root cause analysis and implement corrective actions for yield, dimensional, assembly, and reliability issues involving micro‑scale components and processes.
• Collaborate with Development, NPI, Signal and Mechanical Integrity teams to translate design needs, customer requirements, and cost‑reduction opportunities into manufacturable micro‑scale solutions.
• Interface with suppliers, tool shops, equipment vendors, research labs, and universities to assess emerging microfabrication technologies; support qualification, technology transfer, and scale‑up to manufacturing teams.
• Document technical findings, prepare reports, and communicate recommendations to stakeholders in a detailed manner.

• Bachelor's degree in Mechanical Engineering, Materials Science, Manufacturing Engineering, Electrical Engineering, Chemical Engineering, Physics, or related discipline (Master's or PhD preferred).
• 5+ years of experience in microfabrication and/or micro‑scale manufacturing/assembly (connector/interconnect, communications electronics, semiconductor packaging, micro‑optics, medical devices, MEMS, or precision electromechanics preferred).
• Hands‑on knowledge of multiple microfabrication methods (lithography/patterning, laser micromachining, micro‑EDM, micro‑stamping, electroforming/plating, micro‑injection molding).
• Experience developing and qualifying processes for very small components, including tolerance management, fixturing, and part handling.
• Experience with joining and micro‑assembly techniques such as laser welding, micro‑soldering, adhesives, crimping/swaging, and precision mechanical assembly.
• Proficiency in data analysis tools (MS Excel, Minitab, MATLAB or equivalent) and statistical problem solving (DOE, capability, MSA).
• Familiarity with metrology and characterization techniques (optical microscopy, profilometry, cross‑sectioning/SEM, mechanical testing) and ability to link micro‑scale variation to performance.
• Experience interfacing with suppliers and equipment vendors; ability to translate R&D learning into scalable production processes.
• Experience with solid modeling tools – Creo and/or Solid Works and/or NX; ability to collaborate with tooling and automation teams.
• Collaborative mindset and excellent communication skills with a desire and ability to make hands‑on positive impact.

Amphenol is an “Equal Opportunity Employer” – Minority/Female/Disabled/Veteran/Sexual Orientation/Gender Identity/National Origin.