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Toolmaker

Job in Harleysville, Montgomery County, Pennsylvania, 19438, USA
Listing for: Smithsonian Astrophysical Observatory
Apprenticeship/Internship position
Listed on 2026-02-16
Job specializations:
  • Manufacturing / Production
    Maintenance Technician / Mechanic, Manufacturing Engineer, Machine Operator, Manufacturing Production
Salary/Wage Range or Industry Benchmark: 60000 - 80000 USD Yearly USD 60000.00 80000.00 YEAR
Job Description & How to Apply Below
Location: Harleysville

JOB SUMMARY

Sets up and operates a variety of standard and CNC metalworking machines, grinders, and hand tools to manufacture precision molds, dies, fixtures, cutting tools, gauges, and related components.

ESSENTIAL DUTIES AND RESPONSIBILITIES
  • Comply with all federal and state environmental, health, and safety regulations, as well as company safety policies and procedures.
  • Read G-code and operate CNC equipment.
  • Fabricate tooling using appropriate machines and machining techniques, including:
    • Tunnel gates for injection molds (manual milling)
    • Injection molds
    • Mold sleeves and cores
    • Core and pin assemblies
    • Elastomer tooling, gauges, fixtures, pins, inserts, and related components
  • Review blueprints and perform all necessary mathematical calculations to complete or correct tooling.
  • Perform preventive maintenance and repairs on all types of tools, including:
    • Adjusting form, fit, and function of tooling assemblies
    • Polishing and refinishing surfaces to remove defects (nicks, galling, gouges, chatter, tool marks, etc.)
    • Cleaning and repairing threaded holes
    • Inspecting tooling for wear/damage and recommending repairs
    • Grinding platen contact surfaces to restore flatness
    • Troubleshooting binding mold interlocks
  • Work independently to produce high quality tooling within estimated manufacturing costs.
  • Record required information in the GT data collection system
  • Wear required PPE, including safety glasses and safety shoes.
  • Operate wire EDM equipment to create cutting tools for production molds.
  • Properly use all machine shop inspection equipment.
OTHER RESPONSIBILITIES
  • Make revisions, perform preventive maintenance, and complete repairs on molds and tooling as needed.
  • Provide direction to lower level Tool Maintenance Machinists involved in tooling fabrication.
  • Perform 5S functions, including:
    • Maintaining equipment fluid levels
    • Ensuring tools are cleaned and stored properly
    • Participating in team activities
    • Cleaning equipment
    • Maintaining general housekeeping standards
  • Collaborate with Tool Designers by providing feedback to improve tooling manufacturability.
  • Notify supervisor of any issues encountered during the manufacture of molds, dies, fixtures, cutting tools, or gauges.
  • Perform additional duties in the Tool Shop as assigned.
QUALIFICATIONS AND EDUCATION REQUIREMENTS
  • High school diploma or GED required.
  • Completion of a formal apprenticeship program or equivalent training/experience as a Toolmaker or Machinist.
  • Minimum of 2 years of experience in tool maintenance, toolmaking, precision machining, or a closely related trade.
  • Proficiency in operating computers, including the ability to search for files, save documents, and perform basic edits.
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