Structural Engineer

We are seeking an experienced Body Structures Engineer to support next-generation vehicle programs with a strong focus on metal and plastic body structure systems. This role owns structural design from concept through prototype, validation, and production launch, with hands-on involvement across engineering and manufacturing teams.

This is a high-impact position contributing directly to new vehicle development and platform standardization initiatives.

Key Responsibilities:

• Design and develop vehicle body and floor structures using CAD, supporting concept development, prototyping, and production release
• Create early-stage design concepts, mock-ups, and feasibility studies
• Lead and support prototype builds, design verification (DV), and process verification (PV) phases
• Plan and coordinate design, procurement, assembly, and validation activities aligned with Stage Gate / APQP milestones
• Ensure designs meet quality, cost, manufacturability, and performance requirements; recommend cost-effective alternatives when applicable
• Support platform standardization and commonization of structural components
• Collaborate on fixture and tooling design for prototype and production environments
• Conduct design reviews and work cross-functionally with Manufacturing, Quality, Sales, and Program teams
• Support assembly plant launch and production ramp-up activities as required

Required Skills & Expertise:

• Hands-on knowledge of fabrication and joining processes (ARC welding, RSW, structural joining methods)
• Proficiency in structural engineering tools and methodologies:
• FEA, DFA/DFM, DOE
• DFMEA / PFMEA, DVP&R
• GD&T and tolerance stack-ups
• Knowledge of material selection for steel, aluminum, and plastics
• Familiarity with FMVSS and automotive safety/regulatory standards
• Ability to analyze issues and develop practical, production-ready solutions
• Strong communication skills and ability to work in fast-paced program environments

Tools & Systems:

• CAD: Autodesk Inventor
• PLM: Teamcenter
• Standard engineering documentation tools (MS Office)

Qualifications:

• Bachelor’s degree in mechanical engineering, Automotive Engineering, or related field
• 5+ years of experience in automotive body structures or vehicle structural design
• Experience supporting prototype builds and production/assembly launches preferred
• Strong background in steel and aluminum structural design and manufacturing processes