Shredder Engineer
Listed on 2026-08-14
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Engineering
Operations Management, Lean Manufacturing / Six Sigma
Sims Metal (Sims) is a global leader in metal recycling. With facilities across the globe, Sims plays an intrinsic role in the circular economy by making resources available for future use. As a responsible corporate citizen, we continuously seek new ways to broaden our participation in the environmental sector, ensuring that our future is as bright, safe, and secure as at any time in our long history.
Function:Operations
Title:
Shredder Engineer Approved By (Title)
Date: 8/1/2026
LocationPetersburg, VA
Purpose of RoleThe Shredder Engineer applies mechanical and industrial engineering principles to design, analyze, optimize, and improve shredder systems and supporting equipment. The primary purpose of the role is to maximize equipment performance, system reliability, safety, throughput, and operating efficiency through engineering analysis, process optimization, asset lifecycle management, reliability improvement initiatives, and capital project execution. This role serves as the technical expert supporting shredder operations and maintenance activities while ensuring compliance with safety, environmental, and regulatory requirements.
Reportingto
Regional Facilities Manager
Principal Accountabilities- Lead all department operations including shredding, maintenance, plant coordination, and logistics
- Own plant safety performance; ensure compliance with OSHA, MSHA (where applicable), EPA, and company safety standards
- Drive operational efficiency through proactive maintenance planning, equipment reliability, and process optimization
- Manage plant budgets, operating costs, and capital projects; ensure financial targets are met or exceeded
- Lead, develop, and train personnel including supervisors
- Ensure environmental compliance, including stormwater, air permits, residue disposal, and spill prevention
- Oversee vendor relationships, contract services, and equipment suppliers
- Partner with Commercial, Purchasing, and Logistics teams to align production with inbound and outbound material flows
- Implement and sustain continuous improvement, lean initiatives, and root cause problem-solving
- Study shredder operations to maximize throughput, equipment utilization, and operating efficiency.
- Analyze throughput, power consumption, feed mix, and equipment constraints to identify optimization opportunities.
- Conduct bottleneck analysis and recommend engineering solutions to improve productivity.
- Apply lean manufacturing and continuous improvement methodologies
- Serve as site leader during audits, inspections, and incident investigations
- Shredder uptime and overall equipment effectiveness
- MTBF (Mean Time Between Failures)
- MTTR (Mean Time to Repair)
- Energy consumption per ton processed
- Throughput volumes, shredder uptime, and operating cost per ton
- Maintenance cost vs. budget and unplanned downtime
- Operating cost per ton
- Environmental compliance metrics and audit results
- Employee engagement, retention, and training completion
- Quality of outbound products and customer satisfaction
- 7–10+ years of progressive experience in shredding, scrap metal processing, aggregates, mining, or heavy industrial operations
- Minimum 3–5 years in a plant manager or senior operations leadership role
- Minimum 3–5 years leading shredder, recycling, or heavy industrial operations and maintenance functions.
- Proven experience managing large industrial equipment (shredders, material handlers, conveyors, separation systems)
- Strong background in safety leadership and regulatory compliance
- Experience managing P&L, budgets, and capital expenditures
- Demonstrated success leading operational improvements and cross-functional teams
- Strong operational and mechanical aptitude
- Experience optimizing shredder performance through reliability, maintenance, and process improvement initiatives.
- Financial acumen with ability to analyze operating metrics and costs
- Leadership and people-development skills
- Root cause analysis and continuous improvement methodologies
- Strong planning, prioritization, and execution capabilities
- Effective communication across all organizational levels
- Proficient in CMMS systems and operational reporting tools
Ag…
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