Lean Material Flow Expert

Job Description

As a lean material flow expert you will design, implement, and optimize the physical movement of parts and products through a facility to minimize waste and maximize efficiency. You will use lean manufacturing solutions including 5S for organization, Kaizen for continuous improvement (CIP) as well as Kanban and supermarkets for pull-based inventory control to improve the value stream. Supply chain modeling, poka yoke, value stream design and just-in-time will be methods that you will utilize to identify process gaps and CIP opportunities.

• Material Strategy & Design: Develop internal material flow, routing, storage, and containerization strategies. Design layouts for staging and storage areas, kit cells, and production lineside delivery.
• Lean Implementation: Apply lean principles such as Kanban ,
  Just-In-Time (JIT) ,
  First-In-First-Out (FIFO) , and 5S to streamline replenishment loops.
• Plan for Every Part (PFEP): Own and maintain the PFEP database, ensuring accurate data for every component to dictate its lineside delivery frequency, supermarket size and part presentation method.
• Simulation & Analysis: Conduct time studies and bottleneck analyses. Simulate various supply strategies and recommend preferred solutions.
• Continuous Improvement: Lead Kaizen events and workshops to identify waste and improve productivity. Apply tools such as value stream design and supply chain modeling to identify CIP opportunities.

• Bachelor's degree in supply chain management, operations management, industrial engineering, or a related field.
• Minimum 2+ years of supply chain or material flow experience in a manufacturing environment.
• Proficiency in Microsoft Excel for data analysis and reporting.
• Experience with ERP/MRP systems (SAP or equivalent).
• Knowledge of lean manufacturing principles and methodologies.
• Experience applying problem-solving tools in warehouse or production environments.
• Strong organizational skills and excellent time management abilities.
• Demonstrated experience leading events and workshops. Excellent communication and stakeholder management skills.
• Project management experience in a manufacturing or supply chain setting.
• Self-motivated, results-driven professional with a demonstrated commitment to continuous improvement.

• FIRST Robotics (For Inspiration and Recognition of Science and Technology)
• AWIM (A World In Motion)

By choice, we are committed to a diverse workforce - EOE/Protected Veteran/Disabled.