Advanced Microfabrication Technology Engineer

Position: Advanced Microfabrication Technology Engineer

Location: Etters, PA

Amphenol High Speed Products Group is the market leader for high speed, high bandwidth electrical connectors for the Telecom/Datacom market (Mobile Networks, Storage, Servers, Routers, Switches, etc.). Our products help to enable the electronics revolution and remain a key enabler for all the major Tier 1 OEMs globally. We are currently seeking an experienced Advanced Microfabrication & Interconnect Technology Engineer to join our team.

• As an Advanced Microfabrication Technology Engineer reporting to the Sr. Engineering Manager, you are responsible for the development, evaluation, and implementation of micro-fabrication processes and micro-scale manufacturing methods for next generation interconnect technologies.
• Evaluate, develop, and optimize micro-fabrication processes to produce high precision interconnect/connector components (e.g., contacts, shields, spring elements, micro-housings, and alignment features).
• Lead lab and pilot-scale experiments to prototype and validate emerging microfabrication and micro-assembly technologies for next generation Telecom/Datacom products.
• Develop and qualify micro-assembly processes for very small parts, including fixturing, alignment strategies, and robust part handling methods; support semi-automation/automation concepts (vision alignment, pick-and-place, error-proofing).
• Assess and apply multiple microfabrication methods as appropriate, such as photolithography/patterned processing, precision etching, laser micromachining, micro-EDM, micro-stamping/forming, electroforming/plating-based fabrication, and micro-injection molding or insert molding.
• Define process windows and characterization plans (DOE, process maps, capability studies, measurement system inputs) to ensure repeatable, scalable manufacturing outcomes.
• Support metrology and characterization (optical/digital microscopy, profilometry, cross-sectioning, SEM as needed) and correlate feature quality to performance and reliability.
• Perform root cause analysis and implement corrective actions for yield, dimensional, assembly, and reliability issues involving micro-scale components and processes.
• Collaborate with Development, NPI, Signal and Mechanical Integrity teams to translate design needs, customer requirements, and cost-reduction opportunities into manufacturable micro-scale solutions.
• Interface with suppliers, tool shops, equipment vendors, research labs, and universities to assess emerging microfabrication technologies; support qualification, technology transfer, and scale-up to manufacturing teams.
• Document technical findings, prepare reports, and communicate recommendations to stakeholders in a detailed manner.

• Bachelor's degree in Mechanical Engineering, Materials Science, Manufacturing Engineering, Electrical Engineering, Chemical Engineering, Physics, or related discipline (Master's or PhD preferred).
• 5+ years of experience in microfabrication and/or micro-scale manufacturing/assembly (connector/interconnect, communications electronics, semiconductor packaging, micro-optics, medical devices, MEMS, or precision electromechanics preferred).
• Hands-on knowledge of multiple microfabrication methods (e.g.,
  lithography/patterning, laser micromachining, micro-EDM, micro-stamping, electroforming/plating, micro-injection molding
  ).
• Experience developing and qualifying processes for very small components, including tolerance management, fixturing, and part handling.
• Experience with joining and micro-assembly techniques such as laser welding, micro-soldering, adhesives, crimping/swaging, and precision mechanical assembly.
• Proficiency in data analysis tools (MS Excel, Minitab, MATLAB or equivalent) and statistical problem solving (DOE, capability, MSA).
• Familiarity with metrology and characterization techniques (optical microscopy, profilometry, cross-sectioning/SEM, mechanical testing) and ability to link micro-scale variation to performance.
• Experience interfacing with suppliers and equipment vendors; ability to translate R&D learning into scalable production processes.
• Experience with solid modeling tools - Creo and/or Solid Works and/or NX; ability to collaborate with tooling and automation teams.
• Collaborative mindset and excellent communication skills with a desire and ability to make hands-on positive impact.