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Senior Maintenance Technician — Equipment Uptime & CI Leader

Job in Plainfield, Hendricks County, Indiana, 46768, USA
Listing for: Niagara Bottling
Full Time position
Listed on 2026-09-02
Job specializations:
  • Manufacturing / Production
    Maintenance Technician / Mechanic, Industrial Maintenance
Salary/Wage Range or Industry Benchmark: 60000 - 80000 USD Yearly USD 60000.00 80000.00 YEAR
Job Description & How to Apply Below
  • Stretch wrappers.
  • Minimum

    Required:
At Niagara, we’re looking for Team Members who want to be part of achieving our mission to provide our customers the highest quality most affordable bottled water.

Consider Applying Here, If You Want To

  • Work in an entrepreneurial and dynamic environment with a chance to make an impact.
  • Develop lasting relationships with great people.
  • Have the opportunity to build a satisfying career.
We offer competitive compensation and benefits packages for our Team Members.

Sr. Maintenance Technician ($10,000 Sign-On Bonus)

The Senior Maintenance Technician leads troubleshooting and continuous improvement efforts involving high-speed bottling, packaging, injection molding, and utility systems while supporting operational excellence, safety, product quality, and equipment reliability initiatives. This position plays a critical role in reducing downtime, improving equipment performance, and developing standardized maintenance best practices aligned with Niagara’s maintenance and operational strategies.

The Senior Maintenance Technician is expected to demonstrate leadership through technical expertise, urgency, accountability, effective communication, and a strong commitment to safety, food safety, and continuous improvement.

The Senior Maintenance Technician leads troubleshooting and continuous improvement efforts involving high-speed bottling, packaging, injection molding, and utility systems while supporting operational excellence, safety, product quality, and equipment reliability initiatives. This position plays a critical role in reducing downtime, improving equipment performance, and developing standardized maintenance best practices aligned with Niagara’s maintenance and operational strategies. The Senior Maintenance Technician is expected to demonstrate leadership through technical expertise, urgency, accountability, effective communication, and a strong commitment to safety, food safety, and continuous improvement.

Essential Functions

  • Adhere to and enforce highest standards in safety and good manufacturing practices plant-wide
  • Lead advanced troubleshooting and repair efforts involving electrical, mechanical, hydraulic, pneumatic, servo, PLC, automation, and process control systems in a high-speed manufacturing environment.
  • Rapid identification of machine problems to minimize equipment downtime with root cause
analysis conducted to prevent re-occurrence.
  • Use of available software systems to analyze and identify issues to drive throughput
performance.
  • Train, mentor, and develop Operators, Maintenance Technicians, and Supervisors on technical procedures, troubleshooting methods, machine setup, operational standards, and equipment reliability practices.
  • Work directly with plant leadership to develop and execute continuous improvement initiatives, equipment upgrades, process optimization projects, and corrective actions for recurring equipment failures.
  • Lead and participate in root cause analysis investigations utilizing structured problem-solving methodologies such as 5 Whys, Fishbone Diagrams, and failure trend analysis.
  • Utilize CMMS systems, downtime tracking software, and production performance data to identify equipment inefficiencies, recurring failures, and throughput opportunities.
  • Assist with preventative, predictive, and reliability-centered maintenance initiatives including vibration analysis, thermal inspections, lubrication best practices, and equipment condition monitoring.
  • Define requirements and lead overhaul efforts to rebuild equipment to like-new status during
planned downtime.

Blow Molding
  • PET processing.
  • Machine setup and startup procedures.
  • Mold changes and adjustments.
  • Quality inspection systems.
  • Troubleshooting of blow molding systems.
Filling and Capping Systems
  • Beverage processing methods.
  • Cap feeding systems and lightweight closures.
  • Vision inspection systems.
  • Laser date coding systems.
  • Quality and sanitation standards.
  • Conveyor systems and line balancing.
Labeling Systems
  • Roll-fed and cut-and-stack labeling systems.
  • Machine setup and changeovers.
  • Hot melt gluing systems.
  • Conveyor integration and troubleshooting.
Dry-End Packaging Systems
  • Case packers and case conveyors.
  • Conventional and robotic palletizers.
  • Stretch wrappers.
  • Machine setup and changeovers for all package configurations.
Injection Molding Technology
  • Husky injection molding systems consisting of hydraulic, pneumatic, electromechanical, and automation systems.
  • Resin handling, blending, drying, dehumidification, conveying, and cooling systems
  • Mold systems including hot runner and cold half maintenance.
  • Inspection and troubleshooting through analysis of produced products and component wear
  • High-speed plastic processing while maintaining tight tolerances and acceptable acetaldehyde (AA) levels.
OEM Equipment Experience
  • Experience with high-speed OEM production equipment including Krones, Sidel, KHS, Sacmi, Husky, Tech Long, or equivalent systems preferred.
  • Support facility and utility systems including chillers, air compressors, Reverse Osmosis…
Position Requirements
10+ Years work experience
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