Electro Mechanical Engineer

• Ideal candidate will have 3-5 years experience with product design , but because we are small manufacturing, the engineer will also partly support our manufacturing engineer processes and quality engineering group . We will offer training and support .
• Local candidate only , must be able to commute to our facility
• Due the the nature of our business - the engineer must be US Citizen or Green Card holder .

We are seeking a detail-oriented and results-driven professional responsible for establishing, maintaining, and sustaining product design from concept through mass production. This role ensures that engineering processes meet required standards through data analysis, problem identification, and solution development.

The Design Engineer plays a critical role in defining and implementing industry best practices, particularly in high-voltage materials and product applications. This position supports the development of reliable, high-performance cable solutions for power systems, military, and industrial automation applications.

As a key member of the Engineering team, the Design Engineer provides subject matter expertise (SME), supports cross-functional collaboration, and drives continuous improvement in design, manufacturing efficiency, and quality assurance.

• Development and implementation of product standards and engineering best practices.
• Establish and standardize design and development processes to improve consistency, repeatability, and efficiency.
• Develop materials and technologies, including application procedures for high-voltage products.
• Ensure all engineering documentation (drawings, specifications, and technical data) aligns with internal, customer, and regulatory requirements.
• Design, Analysis & Technical Support
• Investigate and analyze new product concepts and existing product life cycles to drive continuous design improvement.
• Lead root cause analysis, troubleshooting, and implementation of corrective and preventive actions (CAPA).
• Provide technical support for customer applications, new product development, and costing activities.
• Perform electrical and thermal analysis, including voltage drop, ampacity, and related calculations.

• Support prototype builds, testing, and troubleshooting of cable assemblies and high-voltage products.
• Execute and support verification and validation (V&V) activities, including engineering studies and qualification testing.
• Oversee testing, including dielectric withstand, insulation resistance, and environmental performance.
• Ensure designs meet manufacturability, performance, reliability, and quality requirements.
• Lead and support risk management activities to identify, assess, and mitigate product and process risks.
• Review customer drawings and specifications to ensure compatibility with manufacturing capabilities and standards.
• Ensure compliance with customer, regulatory, and internal Quality Management Systems (ISO, AS9100).
• Drive adherence to applicable industry standards (e.g., IEC, UL, IEEE).

• Develop and document manufacturing processes, including machine/fixture design, work instructions, and best practices.
• Troubleshoot production and development issues, implementing solutions to minimize downtime and variability.
• Improve tooling, jigs, and fixtures to enhance efficiency, repeatability, and product quality.
• Partner with production teams to ensure the successful implementation of engineering and process improvements.

• Support and maintain compliance with ISO and AS9100 standards, including document control and audit readiness.
• Drive root cause analysis and CAPA activities to improve first-pass yield and overall product quality.
• Monitor and analyze key performance indicators (KPI) related to manufacturing efficiency and quality.
• Support internal audits and ensure timely implementation of corrective actions.
• Oversee post-market product performance to ensure quality, reliability, and customer satisfaction..

• Bachelor’s degree in manufacturing engineering, industrial engineering, mechanical engineering, electrical engineering or equivalent work experience.
• 3+ years of experience in product design, preferably in cable assemblies or high-voltage applications
• Strong background in lean manufacturing, Six Sigma, product development, and Design Engineering methodologies.
• Experience in ISO 9001 / AS9100 environments preferred.
• Proficiency in CAD software (AutoCAD, Inventor) and manufacturing process simulation tools.
• Knowledge of root cause analysis techniques (5 Whys, Fishbone, FMEA).
• Strong analytical, problem-solving, and communication skills.
• Excellent communication and collaboration abilities.