Electrode Fabricator LPCT

Accurately and consistently fabricate and weld titanium electrodes into titanium ingots for casting into parts.

• Identify released metal by M L number, using the MLC database.
• Calculate the length of alloy to efficiently utilize inventory, taking into consideration stub length and furnace capabilities.
• Align alloy bar in bandsaw to ensure a smooth, straight cut.
• Monitor bandsaw during cutting to ensure blade stays on track and cut remains straight.
• Recycle stub.
• Cut off melted alloy from end of stub.
• Ensure stub is cut straight.
• Identify M L, length and alloy type on the stub per identification template.

• Ensure welder is in proper operating condition.
• Verify that there is enough weld wire, that the weld wire is the correct type, and that the feeder is working correctly.
• Remove any alpha case inclusions and debris from welding surface on bar and stub using wire brushes, grinders, air hammers, or acetone.
• Ensure that alloy is released by M L number, using the MLC database.
• Fill out a manual weld map and enter into MLC database to create barcoded electrode tag.
• Use TIG welder to attach alloy bar to stub.
• Clean all weld lines using a wire brush.
• Mark all weld lines with alloy M L number for identification.
• Verify total electrode weight and attach bar code tag.

• Maintain records of all welds.
• Maintain records of usable metal.
• Assure that all metal is identified by metal lot number.
• Validate metal inventory as requested.
• Positively identify fabricated electrodes.
• Maintain records of bandsaw cuts per blade.
• Update MLC database for inventory accuracy and electrode tracking.

• Adhere to plant and department safety rules.
• Safely operate all equipment and tools.
• Identify and report safety problems.
• Perform monthly STOP audits.
• Meet all production and quality standards.

• Perform other tasks as directed.

• Industrial band saw
• Plasma and TIG welders
• Forklift
• Overhead crane hoist
• Hydraulic conveyor
• Basic hand tools (hammer, pry bar, screwdriver, etc.)
• Razor blades
• Air jack
• Computer with access to the MLC database

• Training provided on the job.
• PCCs Fork Lift Driving Safety Certification Training must be completed.

• Minimum one year welding experience.
• Equivalent combination of classroom training and work experience.
• Ability to read, interpret, and follow specifications on tech cards and process control procedures.
• Ability to communicate effectively both written and verbally.
• Ability to perform basic arithmetic calculations (addition, subtraction, multiplication, division).
• Ability to work independently with limited supervision.
• Physical ability to perform the essential job functions, which include lifting over 50lbs.
• Basic computer skills.