Electrode Fabricator LPCT

SUMMARY

To accurately and consistently fabricate and weld titanium electrodes into titanium ingots for casting into parts.

Objective:
Identify, measure, align and cut released alloy for electrode fabrication.

• Identify released metal by M L number, using the MLC database
• Calculate the length of alloy to efficiently utilize inventory, considering stub length and furnace capabilities
• Align alloy bar in bandsaw to ensure a smooth, straight cut
• Monitor bandsaw during cutting to keep blade on track and cut straight
• Recycle stubs
• Cut off melted alloy from end of stub
• Ensure stub is cut straight
• Identify M L, length and alloy type on the stub per identification template

Objective:
Adequately weld alloy bar to stub, creating a titanium electrode.

• Ensure welder is in proper operating condition
• Verify sufficient weld wire, correct type, and functioning feeder
• Remove alpha case inclusions and debris from welding surface on bar and stub, using wire brushes, grinders, air hammers, and acetone if needed
• Ensure alloy is released by M L number, using the MLC database
• Fill out a manual weld map and enter into MLC database to create a barcoded electrode tag
• Use TIG welder to attach alloy bar to stub
• Clean all weld lines with a wire brush
• Mark all weld lines with alloy M L number for identification
• Verify total electrode weight and attach barcode tag

Objective:
Maintain records of welds, bandsaw cuts, electrode maps, and metal inventory.

• Maintain records of all welds
• Maintain records of usable metal
• Ensure all metal is identified by metal lot number
• Validate metal inventory as requested
• Positively identify fabricated electrodes
• Maintain records of bandsaw cuts per blade
• Update MLC database for inventory accuracy and electrode tracking

Objective:
Maintain a safe working environment with an emphasis on safety consciousness in all aspects of the job.

• Adhere to plant and department safety rules
• Safely operate all equipment and tools
• Identify and report safety problems
• Perform monthly STOP audits

• Perform other tasks as directed

• Industrial band saw
• Plasma and TIG welders
• Forklift
• Overhead crane hoist
• Hydraulic conveyor
• Basic hand tools (hammer, pry bar, screwdriver, etc.)
• Razor blades
• Air jack
• Computer with access to the MLC database

• Training is provided on the job
• PCCs Fork Lift Driving Safety Certification Training must be completed

• Minimum one year welding experience
• An equivalent combination of classroom training and work experience

• Ability to read, interpret, and follow specifications on Tech Cards and Process Control Procedures
• Ability to communicate effectively, both written and verbally
• Ability to perform basic arithmetic calculations (addition, subtraction, multiplication, division)
• Ability to work independently with limited supervision
• Physical ability to perform essential job functions, which may include lifting over 50 lbs
• Basic computer skills

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.

This position requires use of information or access to production processes subject to national security controls under U.S. export control laws and regulations (including, but not limited to the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR)). To comply with those regulations, this position may require applicants to be U.S. Persons (i.e., U.S. citizens, U.S. lawful permanent residents, protected individuals as defined by 8 U.S.C. 1324b(a)(3)), or eligible to obtain the required export authorizations from the U.S. Department of State or the U.S. Department of Commerce.