Electrode Fabricator LPCT

ESSENTIAL FUNCTIONS

To accurately and consistently fabricate and weld titanium electrodes into titanium ingots for casting into parts.

Objective: Identify, measure, align and cut released Alloy for Electrode fabrication.

Essential Job Functions:

• Identify released metal by M L number, using the MLC database
• Calculate the length of Alloy to efficiently utilize inventory, taking into consideration stub length and furnace capabilities.
• Align Alloy bar in Bandsaw to ensure a smooth, straight cut
• Monitor Bandsaw as it is cutting to ensure blade stays on track, and cut remains straight
• Cut off melted Alloy from end of Stub
• Ensure stub is cut straight
• Identify M L, length and alloy type on the stub per identification template

Objective: To adequately weld Alloy bar to Stub, creating a Titanium Electrode

Essential Job Functions:

• Ensure welder is in proper operating condition
• Verify that there is enough weld wire, that the weld wire is the correct type, and that the feeder is working correctly
• Remove any alpha case inclusions, and debris from welding surface on bar and stub. This may include the use of wire brushes, grinders, air hammers and acetone.
• Ensure that Alloy is released by M L number, using the MLC database
• Fill out a manual Weld map, and enter into MLC database to create barcoded electrode tag
• Use TIG welder to attach Alloy bar to stub.
• Clean all weld lines using a wire brush
• Mark all weld lines with Alloy M L number for identification
• Verify total electrode weight and attach Bar code tag.

Objective: To maintain records of welds, Bandsaw cuts, electrode maps and metal inventory.

Essential Job Functions:

• Maintains records of all welds.
• Maintains records of usable metal.
• Assures that all metal is identified by metal lot number.
• Validate metal inventory as requested.
• Positively identifies fabricated electrodes.
• Maintain records of bandsaw cuts per blade.
• Updated MLC database for inventory accuracy and electrode tracking.

Objective: To maintain a safe working environment with an emphasis on safety consciousness in all aspects of the job.

Essential Job Functions:

• Adheres to plant and department safety rules.
• Safely operates all equipment and tools.
• Identifies and reports safety problems.
• Performs monthly STOP audits.

• Performs other tasks as directed.

• Industrial band saw
• Plasma and TIG welders
• Overhead crane hoist
• Hydraulic conveyor
• Basic hand tools (hammer, pry bar, screwdriver, etc.)
• Razor blades
• Air jack
• Computer with access to the MLC database

• Training is provided on the job.
• PCCs Fork Lift Driving Safety Certification Training must be completed.

• Minimum one year welding experience
• An equivalent combination of classroom training and work experience.

• Ability to read, interpret, and follow specifications on Tech Cards and Process Control Procedures.
• Ability to communicate effectively both written and verbally.
• Ability to perform basic arithmetic calculations. (addition, subtraction, multiplication, division)
• Ability to work independently with limited supervision.
• Physical ability to perform the essential job functions, which include but are not limited to lifted over 50lbs.
• Basic computer skills

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.

This position requires use of information or access to production processes subject to national security controls under U.S. export control laws and regulations (including, but not limited to the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR)). To comply with those regulations, this position may require applicants to be U.S. Persons (i.e., U.S. citizens, U.S. lawful permanent residents, protected individuals as defined by 8 U.S.C. 1324b(a)(3)), or eligible to obtain the required export authorizations from the U.S. Department of State or the U.S. Department of Commerce.