Heat Operator LPCS

MISSION

To thermally process castings in air or vacuum heat treat furnaces in order to change metal microstructure to meet customer specifications.

• 1. Preparation and Scheduling:

  Objective: to accurately and efficiently stage parts for heat treat processing; to schedule loads in order to produce maximum furnace load capabilities.

  Typical
  
  Activities:

  • A. Reviews documentation and tech cards to identify parts, determine temperature and load requirements, and determine test bar requirements.
  • B. Identifies and consolidates castings with the same processing requirements.
  • C. Inspects parts for contamination; cleans prior to loading.
  • D. Loads and seals castings in retort or baskets by hand or with forklift; arranges loads to eliminate warping or distortion.
• 2. Air Furnace Operations:

  Objective: to operate high and low temperature air furnaces at optimal capacity, insuring compliance with customer specifications and proper furnace operating procedures.

  Typical
  
  Activities:

  • A. Inspects furnace systems to ensure proper operations.
  • B. Loads furnace according to load charts; sets controls and monitors computerized Data Acquisition System.
  • C. Controls argon flow to achieve proper dewpoint levels throughout the heat treat process.
• 3. Vacuum Furnace Operations:

  Objective: to operate vacuum furnaces at optimal capacity, insuring compliance with customer specifications.

  Typical
  
  Activities:

  • A. Checks pumps and elements in furnace; checks leak rate.
  • B. Loads/unloads baskets and operates furnaces; controls and adjusts furnace temperatures; operates quench.
  • C. Monitors all aspects of the process, including dew point, vacuum level and temperature ramp/hold time.
  • D. Operates and monitors computerized Data Acquisition System.
  • E. Maintains proper vacuum level and temperature ramp/hold during cycle.
• 4. Documentation. Completes records, logs, non-conformance reports, and production reports.
• 5. Maintenance:

  Objective: to maintain heat treat equipment, complete minor repairs and assist maintenance with major equipment problems.

  Typical
  
  Activities:

  • A. Locates and repairs vacuum, argon and oil leaks.
  • B. Troubleshoots furnace problems.
  • C. Performs minor maintenance on furnaces and equipment.
  • D. Performs housekeeping tasks to maintain a clean work area.
• 6. Safety:

  Objective: to take responsibility for and demonstrate safe work practices.

  Typical
  
  Activities:

  • A. Adheres to plant and department safety rules.
  • B. Safely operates all equipment and tools.
  • C. Identifies and reports safety problems.
• 7. May provide training and work direction as assigned.
• 8. Performs other tasks as directed.

• 1. Training is provided on the job.
• 2. PCC's Forklift Driving Safety Training must be completed.

• 1. Working knowledge of air and/or vacuum heat treat furnaces is preferred, OR demonstrated ability, as shown by one or more years manufacturing furnace operator experience, to function as an expert furnace operator.
• 2. Ability to read and follow complex specifications on Tech Cards and Process Control Procedures, perform arithmetic calculations and follow verbal instructions.
• 3. Ability to work independently.
• 4. Ability to lift and/or maneuver objects weighing forty to sixty pounds and occasionally up to one hundred pounds.
• 5. Ability to work in difficult working conditions which may include exposure to noise, dust, chemicals, temperature extremes and other elements for extended periods of time.

• 1. LSBO requires basic metallurgy course as a training requirement.

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.

This position requires use of information or…