Ground Control Station Manufacturing Engineer

Job Summary

General Atomics Aeronautical Systems, Inc. (GA-ASI), an affiliate of General Atomics, is a world leader in proven, reliable remotely piloted aircraft and tactical reconnaissance radars, as well as advanced high-resolution surveillance systems. Under general supervision with limited review, this position is responsible for determining and developing effective approaches for resolving a wide range of difficult engineering problems. Assignments are normally outlined in terms of overall objectives and anticipated results.

Work is reviewed at milestones or at completion for adequacy in meeting objectives. Documents findings, communicates results to engineering staff and makes technical presentations as required. May coordinate segments of a specific project and may have frequent inter‑organization and customer contact on difficult technical issues. Provides direction to design or technical staff and may provide direction to less experienced professional staff.

• Develop, implement and improve manufacturing processes for the Ground Control Station (GCS) and related ground support equipment, including kitting, assembly, test, inspection and packaging operations.
• Determine, monitor and analyze key performance indicator metrics – particularly regarding safety, quality, schedule/delivery and cost – with improvement opportunities identified and undertaken accordingly, including assessment of the effectiveness of changes implemented.
• Create and maintain process specifications, work instructions, master routings, work orders and related documentation for manufacturing processes, workmanship standards, handling/packaging, and determine certification requirements for special processes.
• Ensure all shop personnel have the proper tooling, equipment, processes, documentation and training needed to produce quality parts.
• Apply lean manufacturing, Six Sigma, DMAIC, PCDA, 5S, Standard Work, Takt, Value Stream Mapping, Pull System, Manufacturing Flow and similar methodologies for process development, implementation and improvement as applicable and appropriate.
• Prepare recommendations for capital expenditures in support of manufacturing process improvements or related needs with supporting analysis and rationale as required, and if the expenditure is approved, coordinate for procurement and implementation.
• Provide evaluation and disposition for non‑conformances, including root cause analysis as well as participating in the corrective and preventative action process, contributing improvements for the area of responsibility as applicable.
• Advocate for design for manufacturability, producibility, testability, inspectability, maintainability, serviceability and alignment with production process capability through active participation in engineering design reviews and collaboration with engineering.
• Critically review initial release engineering drawings and revision changes for manufacturing readiness (DFM, DFT, DFQ, etc.), coordinate with design engineering and others to resolve any issues as necessary, approve the new/revised drawings and implement new processes, documentation, and operations as required.
• Perform liaison function between the manufacturing departments, engineering and supplier network.
• Work with design engineering on new product development, testing and prototyping and introduction/launch in production.
• Develop and implement practical and effective technical solutions to a broad range of complex manufacturing problems.
• Represent the organization as a technical contact, including participation in the customer milestone completion, acceptance process, and other venues as well as engagement with suppliers.

We recognize and appreciate the value and contributions of individuals with diverse backgrounds and experiences and welcome all qualified individuals to apply.

• Typically requires a bachelor’s or master’s degree in engineering or a related technical discipline from an accredited institution and at least two years of engineering experience with a bachelor’s degree. Equivalent engineering experience may substitute for education.
• Must have a complete understanding…