Automation Engineer

We are seeking a highly skilled Controls Engineer to join our extrusion plant operations team. The ideal candidate will have a strong background in drive programming, PLC systems, and closed-loop control systems. This role is critical for ensuring optimal performance, reliability, and efficiency of our extrusion processes through advanced automation and control strategies.

• Design, program, and maintain PLC-based control systems for extrusion equipment.
• Develop and implement closed-loop control strategies for temperature, pressure, and speed regulation.
• Configure and troubleshoot drive systems (AC/DC drives, servo systems) for extrusion lines.
• Integrate and optimize HMI interfaces for operator usability and process monitoring.
• Perform system diagnostics and root cause analysis to minimize downtime.
• Collaborate with maintenance and engineering teams to support continuous improvement initiatives.
• Ensure compliance with electrical safety standards and plant operational procedures.
• Document control logic, wiring diagrams, and system configurations for future reference.

• Proficiency in PLC programming and troubleshooting:
  • Allen-Bradley (Rockwell Automation) – Control Logix, Compact Logix
• Experience with drive programming (e.g., ABB, Siemens, Rockwell Power Flex).
• Strong understanding of closed-loop control systems and PID tuning.
• Familiarity with industrial communication protocols (Ether Net/IP, Profibus, Modbus).
• Ability to read and interpret electrical schematics and P&IDs.
• Excellent problem-solving skills and attention to detail.

• Experience in extrusion processes or similar continuous manufacturing environments.
• Knowledge of SCADA systems and data acquisition.
• Familiarity with robotics integration and advanced motion control.
• Strong project management and documentation skills.
• Ensuring all department workers adhere to the safety policies and procedures.
• Ensure operational efficiency of electrical equipment and mechanical systems through timely inspection and repair.

• Excellent electrical, electronic, and mechanical skills.
• Experience with Auto Cad or similar program.
• Knowledge of NEC, NFPA
  79, OSHA Regulations.

• Bachelor’s degree in Electrical Engineering, Automation, or related field (or equivalent experience).
• 7+ years of experience in industrial automation and controls engineering.
• Prior experience with cGMP, ISO 13485 or ISO 9001 are preferred.
• 5-10 years work experience in a regulated industry preferred.

Mathematical

Skills:

Ability to add, subtract, multiply, and divide into all units of measure, using whole numbers, common fractions, and decimals.

Language/Communication

Skills:

Ability to read and write and follow written work instructions.

• SOLIDWORKS and/or AutoCAD preferred
• Familiarity with MS Office and ability to learn new electronic maintenance recording system

Certificates, Licenses, and/or Registrations: N/A

• Ability to stand, walk, use hands to finger, handle or feel, reach with hands and arms, climb and balance, stoop, kneel, talk, and hear.
• Ability to frequently lift and/or move up to 50 pounds unassisted, occasional lifting/moving of up to 100 pounds.

• Regular exposure to fumes or airborne particles.
• Occasional exposure to moving mechanical parts and vibration.
• Normal exposure to moderate noise levels.

Up to 15% travel to support all US locations (Connecticut and Nevada).