Filling Set-up Sr. Technician, Operations - Onsite

Senior Technician, Operations – Pharmaceutical Operations and Clinical Supply (1st shift, 07:30AM‑4:00PM).

Location:

Rahway, NJ, 100% on‑site.

• Provide hands‑on troubleshooting and adjustments for process and production equipment to ensure safe, compliant, and reliable manufacturing operations in a cGMP‑regulated environment.
• Work closely with Production, Quality, EHS, and Engineering teams to drive continuous improvement and maximize reliability of manufacturing operations.
• Operate and maintain large, complex isolators, ensuring optimal performance and adherence to safety protocols.
• Set up, change over, and perform test runs on equipment for various container sizes, stopper, and caps.
• Perform mechanical and electrical adjustments necessary for correct equipment operation.
• Conduct routine microbiological and particulate sampling for environmental monitoring.
• Operate dispensing, robotic positioning, and manual placement using remote pendant interfaces.
• Operate PLC interfaces, multi‑screen HMIs, vision systems, and automation‑heavy environments.
• Perform aseptic filling operations in compliance with GMP and SOP, including interventions within a Grade A isolator and gowning in Grade C conditions.
• Maintain accurate records of inspection results, findings, and documentation in electronic systems (preferred PAS‑X).
• Assist in training new staff on sterile supply procedures and ensure adherence to GMP standards.
• Identify and report recurring issues, perform basic troubleshooting, and capture lessons learned to improve systems and processes.
• Attend and participate in safety, quality, and process improvement initiatives.
• Support investigations and the implementation of corrective/preventive actions.
• Overtime may be required for manufacturing support processes.

• High School Diploma/GED or higher; or completion of an associate degree in Applied Science (A.A.S.) or an equivalent program.
• Preferred: trade certificate, technical diploma, or associate degree in Mechanical Technology, Electrical Technology, Mechatronics, Instrumentation, or related field.
• Minimum of 2 years experience as a technician in a manufacturing, military, automotive, aviation, or industrial facility, including setup, changeover, assembly, disassembly, and modification of high‑speed equipment.
• Experience in regulated manufacturing (pharmaceutical/biotech) under cGMP is strongly preferred.
• Experience with isolators, containment technology, aseptic filling, sterile manufacturing, visual inspection, SAP or other ERP systems, MES, and automation systems.
• Demonstrated written and verbal communication skills.
• Proficiency in computer systems and applications, including Microsoft Office (Word, Excel, Outlook), SAP, HMI, and calibration/maintenance database systems.
• Ability to lift 50 lbs and perform physical tasks such as bending, stooping, squatting, crawling, twisting, climbing ladders, and wearing cleanroom protective gear.
• Willingness to work overtime, including shutdowns or emergency repairs.

• Salary range: $68,000 – $107,000, based on education, qualifications, experience, certifications, and business needs.
• Eligible for an annual bonus and long‑term incentive, if applicable.
• Comprehensive benefits package including medical, dental, vision healthcare, retirement benefits (401(k)), paid holidays, vacation, compassionate and sick days.

As an Equal Employment Opportunity Employer, we provide equal opportunities to all employees and applicants for employment and prohibit discrimination on the basis of race, color, age, religion, sex, sexual orientation, gender identity, national origin, protected veteran status, disability status, or other legally protected characteristics. We provide accommodations during the hiring process. If you need an accommodation, please let us know.

• Shift: 1st – Day (07:30AM‑04:00PM).
• Work is 100% on‑site in Rahway, NJ.