Senior DeltaV Controls Engineer

About the job Senior DeltaV Controls Engineer

Our client is looking for
-a Senior DeltaV Engineer opportunity in our Raleigh, NC office.

This person will lead the design, implementation, and project management of large-scale capital automation projects within the Life Sciences industry.

This role requires proficiency with Emerson DeltaV systems and a strong technical background in designing and delivering cGMP-compliant automation solutions.

The ideal candidate will have a proven track record of managing complete project life cycles, ensuring compliance with industry regulations, and collaborating with cross-functional teams to optimize biopharmaceutical and medical device manufacturing processes.

RESPONSIBILITIES:

• All areas of responsibility listed below are essential to the satisfactory performance of this position, with reasonable accommodation, if necessary.
• Design and implement DeltaV control systems for complex Life Sciences capital projects
• Develop and manage project schedules, budgets, and resources, ensuring on-time and within-budget project execution
• Lead system architecture development and control strategies to enhance manufacturing efficiency
• Design batch sequencing, phase logic, and recipe structures to optimize production efficiency and regulatory compliance
• Develop DeltaV graphics using DeltaV Live and DeltaV Operate in alignment with ISA-101 HMI guidelines
• Utilize a class-based approach in overall design to maximize scalability and standardization across projects
• Develop electrical designs, including power distribution, panel layouts, and grounding strategies for automation systems
• Specify and procure instrumentation and hardware components
• Design and implement industrial networking solutions, including Ethernet/IP, Modbus TCP/IP, Profibus, and Foundation Fieldbus
• Integrate 3rd party equipment with DeltaV systems using protocols such as OPC UA, Ethernet/IP, and Modbus
• Define computing infrastructure requirements, including server architecture, virtualization, cybersecurity, and redundancy planning
• Design, plan, and specify DeltaV system licensing based on user requirements and project scope to ensure cost-effective and scalable solutions
• Oversee the full project lifecycle, from requirements gathering to commissioning and validation
• Ensure project deliveries and execution methodology compliance with GAMP5, cGMP, 21 CFR Part 11, and industry best practices
• Develop acceptance protocols and manage the execution of Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT) to validate system performance
• Mentor and provide technical leadership to junior engineers and cross-disciplinary teams
• Coordinate with clients, stakeholders, and regulatory bodies to ensure project success
• Implement advanced automation strategies, including ISA-88 batch processing, historian integration, and alarm management
• Troubleshoot complex automation challenges and drive continuous improvements in system performance
• Travel up to 25% for on-site support, commissioning, and client engagement

QUALIFICATIONS:

• Professional degree in Electrical Engineering, Control Systems Engineering, Chemical Engineering, or a related field.
• Minimum of 8-15 years in automation and control system engineering, with a strong focus on Life Sciences projects.
• 8-15 years of hands‑on experience with Emerson DeltaV systems, focusing on system design and project execution.
• Proficiency in DeltaV Live and DeltaV Operate, including experience designing high‑performance HMIs and operator interfaces.
• Expertise in ISA‑101 HMI design principles and high‑performance graphic design strategies.
• Strong experience in class‑based configuration and design.
• Expertise in ISA‑88 batch processing, historian solutions, and advanced control strategies.
• Proven experience managing large‑scale capital projects in the Life Sciences industry.
• Strong knowledge of automation protocols (HART, Foundation Fieldbus, Profibus, Modbus TCP/IP, Ethernet/IP, OPC UA, IO‑Link).
• Deep understanding of industrial networking for communication between controllers, servers, and HMIs.
• Strong knowledge of cGMP, GAMP5, and regulatory compliance for biopharmaceutical manufacturing.
• Experience integrating…