Tool and Die Maker

Position: Tool and Die Maker - 76010
* Perform all functions related to tool fabrication, rework, and repair as required.
* Obtain work orders from the team leader or supervisor, determining assignments based on schedule dates and tool availability.
* Read work orders and blueprints to identify required tasks, tools, and equipment.
* Develop plans for the fabrication, maintenance, and repair of tools.
* Initiate and coordinate engineering change requests with internal support groups when necessary.
* Determine the sequence of tool fabrication work, troubleshoot issues, and develop solutions to production challenges.
* Access and utilize appropriate tool drawings, models, and specifications using available computing systems.
* Select and verify necessary equipment from the shop storage area, ensuring current tool certification.
* Perform repairs or replacements on tools as per Standing Tool Order (STO) Production Requests, and request rework orders if necessary.
* Layout holes, lines, and other tool features, and install or modify hydraulic, pneumatic, and vacuum tubes as required.
* Operate various machinery, including power saws, drill presses, and CNC machines, to shape materials and prepare details.
* Move materials and equipment using Powered Industrial Trucks (PIT) and overhead cranes as needed.
* Maintain accurate records of orders and coordinate tooling information with other shifts and departments.
* Handle hazardous materials in compliance with Boeing procedures, using appropriate personal protective equipment.
* Engage in continuous improvement practices to enhance quality, safety, and efficiency in tool and die work.
* Use precision measuring instruments, such as micrometers and gauges, to ensure accuracy in fabrication and repairs.
* Interface with customers and suppliers to incorporate changes or resolve functional and installation issues.
* Submit completed jobs to Quality Assurance and assist inspectors in performing necessary checks or measurements.
* Utilize mathematics, including algebra and trigonometry, to calculate dimensions and analyze Model Based Definition (MBD) for fabrication details.
* Conduct tool tryouts and make necessary adjustments to ensure production meets quality requirements and specifications.
* Perform physical tasks that include lifting weights ranging from 10-15 lbs to 15-35 lbs.
* Engage in various movements such as reaching, handling, turning, twisting, lifting, lowering, climbing, balancing, bending, kneeling, crouching, and squatting.
* Work in environments that may involve contact with metals, solvents, and coolants.
* Operate in proximity to moving parts and tools, sharp cutters, and potential slipping hazards.
* Adapt to varying noise levels and atmospheric conditions.
* Utilize personal safety gear to protect face/eyes, hands/arms, and feet while performing job duties.
* 5+ years of experience in repairing, maintaining, construction, and/or the inspection of tools, dies, jigs, powerfeed, etc.
* 5+ years of experience in machine shop processes, geometric dimensioning & tolerances, and machining capabilities of different types of materials.
* 2+ years of experience using complete set of toolmaker shop equipment (milling, lathe, precision, grinding, polishing, and fitting).
* 5+ years of experience as a Tool & Die Maker.
* 2+ years of experience with hydraulics and pneumatics.
* Completed an approved Mold Maker or Tool and Die Maker state apprentice ship program and/or certified by the U.S.
* Ability to perform machining operations with a specified degree of accuracy and within a timely manner, maintain close and exacting tolerances and finish requirements ensuring highest quality workmanship on all tools, gages, and fixtures with minimal scrap.
* Capable of creating a repeatable setup and working to tolerances of +/-.0002" in controlled environment.
* Possesses 4 and 5 axis CNC skills for mill or lathe, and extensive knowledge of detail cutting tool geometry for different cutting tool types and materials.
* Ability to reverse engineer and manufacture mold components within time limitations
* Ability to read and write G and M code with CAM programming experience.
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