Controls Automation Technician

Job Description

Are you passionate about industrial automation and solving complex equipment challenges? As a Controls Technician, you’ll play a key role in supporting automated manufacturing systems by troubleshooting controls-related issues, improving system performance, and helping ensure reliable production operations.

Starting Pay: $40.25/hr.
Night Shift Premium: 10% shift differential ($44.27/hr.)
Schedule: 2-2-3 rotation, 7:00 AM - 7:00 PM or 7:00 PM - 7:00 AM

• Troubleshoot and validate the operation of automated manufacturing systems.

• Investigate automation-related production issues, recurring faults, nuisance stops, and abnormal equipment behavior.

• Validate machine sequences and verify that automated systems are operating as intended.

• Partner with Operations, Maintenance, Engineering, and OT teams to identify root causes and implement corrective actions.

• Troubleshoot PLCs, HMIs, robots, vision systems, sensors, and industrial communication networks.

• Support equipment startup, recovery, and operational validation following maintenance activities and system changes.

• Verify proper interaction between machines, operators, and automation systems.

• Support implementation and validation of approved controls and automation improvements.

• Assist with testing, commissioning, and system upgrade activities.

• Maintain detailed documentation of troubleshooting activities, system changes, and corrective actions.

• Participate in safety audits, risk assessments, and investigations involving automation systems.

• Follow all plant safety requirements, including Lockout/Tagout (LOTO), arc-flash, and electrical safety procedures.

• 3+ years of experience supporting industrial automation or control systems in a manufacturing environment.

• Ability to read and interpret electrical schematics and control drawings.

• Experience troubleshooting PLC, HMI, robotic, and industrial automation systems.

• Understanding of industrial communication networks and automation devices.

• Knowledge of automated manufacturing processes and machine sequences of operation.

• Strong troubleshooting, analytical, and problem-solving skills.

• Effective verbal and written communication skills.

• Strong attention to detail and documentation practices.

• Ability to lift up to 50 pounds.

• Ability to climb ladders and work in a manufacturing environment.

• Associate degree in Mechatronics, Automation Technology, Engineering Technology, Computer Science, or a related technical field.

• Experience with Rockwell Automation platforms.

• Experience supporting highly automated manufacturing operations.

• Experience with system commissioning, controls validation, and continuous improvement initiatives.

• Familiarity with robotics, vision systems, and advanced industrial automation technologies.

• Opportunity to work with advanced automation and manufacturing technologies.

• Exposure to complex robotics, controls, and automated systems.

• Career growth and development opportunities within LEGO Manufacturing Virginia.

• Collaborative environment working alongside Operations, Engineering, Maintenance, and OT teams.

• Opportunity to drive continuous improvement and operational excellence.

• Safe, team-oriented workplace focused on learning, innovation, and quality.

Compensation

The salary for this position has a range of $40.25 - $40.25 based on anticipated responsibilities, market benchmarks, and organizational constraints. The LEGO Group carefully considers a wide range of compensation factors, including but not limited to prior experience, skills, expertise, location, internal equity, and other considerations permitted by law. The comprehensive remuneration details, inclusive of benefits, will be communicated upon finalisation of the employment offer.

What’s in it for you?

Here are some of what to expect:

Family
Care
Leave – We offer enhanced paid leave options for those important times.

Insurances – All colleagues are covered by our life and disability insurance which provides protection and peace of mind.

Wellbeing – We want you to be your best self, so you’ll have access to the Headspace App and lots of wellbeing initiatives and…