Process Technician - Injection Molding in Richmond, Virginia

Job Title

Job Description Process Optimization & Performance

Optimize injection molding processes to improve safety, quality, productivity, cost, and Overall Equipment Effectiveness (OEE).

Analyze process and manufacturing data to improve capability, stability, repeatability, cycle times, scrap, and uptime.

Monitor production and implement process improvements to maintain optimal processing conditions and standardize best practices.

Advanced Troubleshooting & Technical Support

Lead troubleshooting of complex molding issues involving molds, machines, materials, automation, auxiliary equipment, and process variation.

Conduct root cause analysis and implement corrective actions to restore process stability and production performance.

Support production recovery, startup activities, quality issues, and recurring equipment or process concerns.

Validation & Technology Implementation

Support mold qualification, requalification, process validation, and mold testing following repairs, engineering changes, transfers, and launches.

Assist with implementing new molds, materials, technologies, and production platforms while supporting new product introductions and ramp-ups.

Technical Leadership

Coach and mentor Technicians, Setters, Operators, and Production Team Members on scientific molding principles, troubleshooting, and technical best practices.

Serve as a technical resource for cross-functional problem solving, continuous improvement, and knowledge sharing across local and global teams.

Process Governance & Compliance

Conduct process audits to ensure compliance with global standards, process controls, safety, quality, and environmental requirements.

Maintain process documentation, mold cards, work instructions, and operating standards while identifying risks and recommending improvements.

Experience

5+ years of advanced injection molding experience in a manufacturing environment.

Expertise in scientific molding, process optimization, troubleshooting, and root cause analysis.

Experience with mold qualification, process validation, production launches, and continuous improvement in high-volume manufacturing.

Willingness to travel domestically and internationally for training as needed

Starting Hourly Rate $31.60

Education

Associate degree, technical diploma, certification, or equivalent combination of education and advanced injection molding experience.

Scientific Molding, RJG, or equivalent certification preferred.

Technical Skills

Advanced injection molding and scientific molding

Process optimization and continuous improvement

Root cause analysis and statistical process control (SPC)

Mold qualification and validation

Manufacturing data analysis

Technical coaching and cross-functional collaboration

Microsoft Excel and manufacturing systems

Behavioral Competencies

Analytical problem solving and attention to detail

Strong communication and collaboration skills

Ability to work independently with minimal supervision

Continuous improvement mindset and adaptability in a fast-paced manufacturing environment