Senior Manufacturing Engineer - Root Cause & Failure Analysis

Senior Manufacturing Engineer
- Root Cause & Failure Analysis

Elbit Systems of America, LLC

Roanoke, VA 24019, United States
- Full Time

Elbit America is a leading provider of high-performance products, system solutions, and support services focusing on defense, homeland security, commercial aviation, and medical instrumentation markets. With facilities throughout the United States, Elbit Systems of America is dedicated to supporting those who contribute daily to the safety and security of the United States. Elbit Systems of America, LLC is wholly owned by Elbit Systems Ltd.

Senior Manufacturing Process Engineering position focused on root cause analysis and implementing controls for the manufacturing and testing of night vision goggles. The ideal candidate will apply Six‑sigma tools to eliminate rework, conduct root cause analysis, and implement controls in manufacturing processes. The individual can expect to spend time doing data analysis, process improvements, and directly engaging with the factory teams on the shop floor to be most effective.

• Conduct root cause analysis on the product and components, create detailed reports with data, and recommend/implement solutions.
• Implement process controls to prevent escapes to customers.
• Use data analysis techniques to identify gaps and make improvements.
• Use process equipment, test instruments, and precision gauges in appropriate situations.
• Optimize manufacturing and testing processes/equipment and implement cost‑reduction opportunities (yield and productivity improvements, waste elimination).
• Daily hands‑on floor support to evaluate and process reworks.
• Work with and train bargaining‑unit employees to improve work processes and product quality.

• BS in Electrical, Mechanical, Materials Engineering, or equivalent.
• 5+ years of failure analysis techniques, data analysis, and problem‑solving methodologies.
• In‑depth knowledge of statistical analysis techniques and SPC.
• Effective communication and documentation skills.
• Proficiency with MS Office products such as Outlook, Word, Excel, PowerPoint, or equivalents.
• Ability to handle multiple high priorities.
• Collaboration with respect and integrity with all levels in the organization.
• Ability to obtain a security clearance.

• Prior experience in night vision, thermal, and optics‑related fields.
• Experience with statistical analysis software;
  Minitab, JMP, etc.
• Six‑sigma black‑belt certification.
• Technical experience in a manufacturing environment handling yield and process improvement work.
• Experience writing MS Access queries or equivalent programming understanding.

• 9/80 schedule, providing every other Friday off.
• Competitive compensation and 401(k) program.
• Robust medical, dental, vision, and disability coverage with qualified wellness discounts.
• Basic Life Insurance and additional life & AD&D insurances.
• Flexible Vacation and PTO.
• Paid parental leave.
• Generous employee referral program.
• Voluntary benefits: longer‑term care, legal, identity theft, pet insurance, and more.
• Voluntary Tricare supplement available for military retirees.

Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions of this position. Elbit America is an equal‑opportunity employer to all protected groups, including protected veterans and individuals with disabilities.