Orthotic Builder - Vacuum Form

Position: Orthotic Builder 2 - Vacuum Form
Position Summary Responsible for performing vacuum forming processes for orthotic components including shells, carbon fiber, and poly-pro materials. Ensures all products are formed, trimmed, and processed according to company specifications, quality standards, and production requirements.

Key Responsibilities Verify accuracy of orders by matching  wood positive with order documentation.

Organize and group orders for efficient workflow within the vacuum forming area.

Operate ovens and vacuum forming equipment to heat and form orthotic shells.

Monitor material heating (e.g., shells, carbon fiber, poly-pro) and ensure proper forming temperatures and times are achieved.

Place heated materials onto wood positive, molds, or library forms and operate vacuum chamber to shape components.

Apply hands-on techniques during vacuum forming to prevent defects such as wrinkles or improper shaping.

Perform vacuum forming for various materials including:

Standard shells

Carbon fiber (semi-rigid and rigid)
Poly-pro materials in specified thicknesses

Utilize metal molds or wood positives where specified by order instructions.

Place orders with documentation In tote and transfer to the next production stage.

Maintain the 6S workplace organization standards within the assigned area on a daily basis.

Ensure all work performed meets company standards for quality.

Support and operate in a lean manufacturing one piece flow environment.

Perform additional laboratory duties as assigned by the Lab Manager Key Competencies & Required Experience High school diploma or equivalent

Ability to stand for up to 8 or more hours per day while performing the functions of the job Ability to read and interpret work orders, specifications, and special instructions

Hand-eye coordination

Regard for safety.

Ability to work well in a team-oriented, production-focused environment.

Ability to learn and retain new information.

Strong attention to detail and accuracy.

Ability to follow processes and escalate issues appropriately.

Willingness to learn and adapt in an evolving environment.

Work Location & Schedule Primary location:
Roanoke, Va.Regular hours:
Monday through Friday, 7:00 a.m. to 3:30 p.m.Flexibility to adjust schedule as needed to support business operations.

Work Environment Manufacturing floor environment with heated ovens and materials and vacuum forming equipment.

Exposure to noise, dust, and production materials

Use of required personal protective equipment (PPE)
Moderate to high noise level consistent with manufacturing operations

Communication Requirements Ability to clearly communicate operational issues to team members and supervisors.

Strong interpersonal skills and team collaboration

Ability to document basic production or downtime information.

Regular interaction with operations, maintenance, and engineering teams

Physical Demands Frequent standing, walking, and movement throughout the production area Regular bending, reaching above shoulder height, and handling of materials, tools and controls.

Ability to lift up to 20 lbs. as needed.

Hands-on interaction with machinery and equipment

Ability to safely operate machinery and tools
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