Orthotic Builder - Vacuum Form

Position: Orthotic Builder 2 - Vacuum Form
# Orthotic Builder 2 - Vacuum Form## Overview Position Type Full Time## Description
** Position Summary
** Responsible for performing vacuum forming processes for orthotic components including shells, carbon fiber, and poly-pro materials. Ensures all products are formed, trimmed, and processed according to company specifications, quality standards, and production requirements.
** Key Responsibilities
*** Verify accuracy of orders by matching  wood positive with order documentation.
* Organize and group orders for efficient workflow within the vacuum forming area.
* Operate ovens and vacuum forming equipment to heat and form orthotic shells.
* Monitor material heating (e.g., shells, carbon fiber, poly-pro) and ensure proper forming temperatures and times are achieved.
* Place heated materials onto wood positive, molds, or library forms and operate vacuum chamber to shape components.
* Apply hands-on techniques during vacuum forming to prevent defects such as wrinkles or improper shaping.
* Perform vacuum forming for various materials including:  + Standard shells  + Carbon fiber (semi-rigid and rigid)  + Poly-pro materials in specified thicknesses
* Utilize metal molds or wood positives where specified by order instructions.
* Place orders with documentation In tote and transfer to the next production stage.
* Maintain the 6S workplace organization standards within the assigned area on a daily basis.
* Ensure all work performed meets company standards for quality.
* Support and operate in a lean manufacturing one piece flow environment.
* Perform additional laboratory duties as assigned by the Lab Manager## Qualifications
** Key Competencies & Required Experience
*** High school diploma or equivalent
* Ability to stand for up to 8 or more hours per day while performing the functions of the job
* Ability to read and interpret work orders, specifications, and special instructions
* Hand-eye coordination
* Regard for safety.
* Ability to work well in a team-oriented, production-focused environment.
* Ability to learn and retain new information.
* Strong attention to detail and accuracy.
* Ability to follow processes and escalate issues appropriately.
* Willingness to learn and adapt in an evolving environment.
** Work Location & Schedule
*** Primary location:
Roanoke, Va.
* Regular hours:
Monday through Friday, 7:00 a.m. to 3:30 p.m.
* Flexibility to adjust schedule as needed to support business operations.
** Work Environment
*** Manufacturing floor environment with heated ovens and materials and vacuum forming equipment.
* Exposure to noise, dust, and production materials
* Use of required personal protective equipment (PPE)
* Moderate to high noise level consistent with manufacturing operations
** Communication Requirements
*** Ability to clearly communicate operational issues to team members and supervisors.
* Strong interpersonal skills and team collaboration
* Ability to document basic production or downtime information.
* Regular interaction with operations, maintenance, and engineering teams
** Physical Demands
*** Frequent standing, walking, and movement throughout the production area
* Regular bending, reaching above shoulder height, and handling of materials, tools and controls.
* Ability to lift up to 20 lbs. as needed.
* Hands-on interaction with machinery and equipment

Ability to safely operate machinery and tools
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