Controls Engineer - Systems Architect

LER Tech Force is looking for a Controls Engineer - Systems Architect.

We are seeking a senior-level Controls Engineer - System Architect to lead the design and implementation of automation controls for production manufacturing equipment
. This is a hands‑on technical leadership role responsible for defining system architecture, developing controls software, integrating hardware and networks, and mentoring engineers across the full project lifecycle — from concept and quoting through commissioning and production support.

This role is ideal for an experienced controls engineer with deep PLC expertise and strong cross‑functional collaboration skills.

• Design and implement automation controls software, structure, and standards for new manufacturing equipment
• Define system architecture including PLCs, HMIs, robots, networks, and reusable software frameworks
• Develop controls solutions that meet functional requirements, cost targets, and manufacturing efficiency goals
• Create and review system diagrams, component layouts, and logic flow documentation
• Lead code reviews and champion controls best practices and standardization
• Support equipment quotes, commissioning schedules, and timelines
• Perform proof‑of‑concept work using calculations, modeling, or simulation
• Support pre‑production builds and Factory Acceptance Testing (FAT)
• Collaborate with cross‑functional teams (mechanical, electrical, manufacturing, project management)

• Implement engineering changes and maintain documentation and software
• Serve as the primary technical resource for assigned production equipment
• Support troubleshooting and continuous improvement efforts
• Coordinate maintenance training and documentation
• Define spare parts lists and technical documentation

• 15+ years of experience in controls engineering, industrial automation, or manufacturing systems
• Bachelor's degree in Engineering (preferred) or equivalent experience
• Strong PLC programming experience, including:
  • Structured Text
  • Function Block Diagram
  • Flowchart-based languages
• Experience with industrial robot programming and simulation
• Strong understanding of modular, testable, and reusable software architectures
• Experience with code reuse and version control systems
• Beckhoff IPC/PLC experience is a plus
• Proven ability to troubleshoot complex manufacturing equipment
• Strong communication, leadership, and mentoring skills