Process Engineer

Process Engineer

Albany Engineered Composites (AEC) is seeking a Process Engineer to support the development and maturation of advanced carbon fiber composite manufacturing processes for flight-critical components on the GE9X engine. This role is central to executing our New Product Introduction (NPI) process, with a focus on creating robust, scalable production solutions. The ideal candidate is an innovative problem solver with a strong technical background in composites who thrives in a cross-functional, collaborative environment.

Job Responsibilities

• Develop textile and composite manufacturing processes, such as resin transfer molding (RTM), carbon fiber weaving, preform fabrication and forming.
• Take moderately complex, bounded or open ended, problems from the business, develop scope options, define requirements and effectively communicate best option for stakeholder review and approval.
• Identify Key Product and Process Requirements (KPC's), manage control and assure compliance of them throughout product value chain.
• Support program communication, internally and externally.
• Provide engineering/technical recommendations for continuous improvement of processing techniques.
• Support periodic engineering/technical project updates as needed by customer.
• Utilize established practices for change/configuration management, documentation and continuous improvement.
• Collaborate with engineering, quality, manufacturing, operations, and internal and external supply chain personnel to diagnose issues and support continuous improvements.
• Perform and contribute to feasibility & trade studies, cost analysis and return on investment (ROI) and cost benefit evaluations.
• Support achievement of project schedule and scope.
• Organize, prepare for, and/or conduct technical design reviews to ensure conformance with engineering design and performance specifications.
• Support necessary engineering, verification/validation tests, and commissioning activities.
• Drive continuous improvements in the areas of safety, quality, delivery and cost.
• Support root cause corrective action activities using structured practices such as DMAIC, 8D, etc.
• Perform failure mode and effects analysis (FMEA, pFMEA, dFMEA) to establish and maintain stable processes.

Supervisory Responsibility:
None

• Bachelor of Science in Engineering degree
• 3-5 years directly related experience (aerospace, or composite industry preferred).
• Experience taking designs from concept through production, release and subsequent support.
• Aerospace composite manufacturing experience (i.e. 2D laminates, RTM, VARTM, autoclave processing, fiber, fiber preforms, etc.).
• Basic knowledge of relevant design and manufacturing standards (CHM-17, ASTM, ISO, SAE, etc.).
• Working knowledge of GD&T and dimensional stack-up analysis.
• Familiarity with PLM tools (Windchill is a plus) and MRP/planning methodologies (SAP is preferred).
• Background in QFD and/or Design for Six Sigma is a plus.
• Rapid generation of design concepts, without letting perfection get in the way of meaningful progress.
• Proficient in the use of 3D CAD software (Solid Works, AutoCAD, Unigraphics, Catia…).
• Strong organizational, communication and time management.
• Proficient in the use of Microsoft software (MSWord, PowerPoint, Excel, Project).
• Proficient with Microsoft Visio
• Proficient with creation and application of process capability (Cp, Cpk) and statistical process control (SPC) tools.
• Strong understanding of project management fundamentals and best practices.
• Superior problem solving and troubleshooting skills at the system level.
• Understanding and experience with ISO
  9100, AS9100 or similar QMS systems preferred.
• Optimizing process designs for manufacturability, reliability, and cost efficiency (DFx) is a plus.
• Ability to create, understand, and interpret engineering drawings.
• Must demonstrate the eagerness and ability to learn and must work well in a cross-functional team environment.
• Work independently or as a member of a multidisciplinary team.
• Work with minimal supervision, to make rational decisions, and to exercise good judgement.
• Provide clear, concise, accurate and timely communication, both verbally and in writing.
• Communicate effectively with…