Sr Coating Engineer

Position Summary

The Sr. Coating Engineer plays a vital role in the stability, development, and refinement of our thin film coating, and roll-to-roll processing operations. The Sr. Coating Engineer should possess a deep understanding of engineering principles, and a proven track record of successfully delivering projects in coating engineering and operations. This individual will be tasked to identify opportunities for ongoing improvement and to achieve the highest possible levels of product quality and manufacturing efficiency.

By engaging effectively with cross‑functional partners within the business, this individual will drive manufacturing improvement projects and educate stakeholders related to manufacturing best practices. All efforts and initiatives within this role are gated to increase the output capability of the manufacturing facility, reduce manufacturing waste and cost, and yield the highest levels of product quality to further the success and reputation of the Company.

Status: Exempt (salaried)

Department: Operations

• Develops and maintains a detailed understanding of Plug Power products and related manufacturing objectives and constraints.
• Support day‑to‑day coating operations team by providing robust processes and process control parameters for consistent results.
• Provide direct support in troubleshooting of production coating process issues, driving fast root cause and implement corrective actions to resolve issues.
• Evaluate and maintain thin film coating, conveyance, and drying processes; applying knowledge of product design, fabrication, assembly, tooling, and materials; conferring with equipment vendors; soliciting observations from technicians.
• Develops coating and drying processes and establishes workflows by studying product requirements; researching, designing, modifying, and testing manufacturing methods and equipment; conferring with equipment vendors.
• Develop and maintain capacity models, create documentation reflecting current and future state
• Act as a champion and driver for Lean/Six Sigma best practices while applying teachings and methodologies within the course of project work; provides training to others
• Improves manufacturing efficiency by analyzing and planning workflow, space requirements, and equipment layout.
• Assures product and process quality by designing data collection methods, testing finished product; analyzing process capabilities; establishing standards; confirming manufacturing processes.
• Supports supplier quality initiatives by thoroughly understanding parts/components needs and limitations; drives expectations of performance with suppliers and addresses issues that arise.
• Champions and facilitates the engineering change process and all relevant communication/documentation
• Provides manufacturing decision‑making information by calculating production, labor, and material costs; reviewing production schedules; estimating future requirements.
• Prepares product and process reports by collecting, analyzing, and summarizing information and trends.
• Provides manufacturing engineering information by answering questions and requests.
• Maintains product and company reputation by complying with government regulations.
• Completes design and development projects by training and guiding technicians.
• Maintains professional and technical knowledge by attending educational workshops; reviewing professional publications; establishing personal networks; participating in professional societies.
• Contributes to team efforts by accomplishing related tasks as needed.
• Represent Plug Power in a professional manner at all times and in all interactions.
• Perform all other duties as assigned.

• BS in Engineering or a STEM related discipline required
• 5 –10 years’ Coating engineering experience.
• Lean Sigma green belt/black belt preferred
• Proven track record of helping to drive manufacturing improvement projects
• Dynamic interpersonal skills and the ability to translate complex methodologies to diverse audiences and stakeholders
• Uncompromising dedication to product quality
• Demonstrated analytical abilities with strong attention to detail
• C…