Controls Engineer

Controls Engineer

We are seeking a Controls Engineer to develop, commission, and support industrial control and automation solutions. The role focuses on creating robust PLC-based control logic, designing HMI interfaces, integrating robotics and field devices, and ensuring successful commissioning and troubleshooting at project sites. The ideal candidate combines strong software engineering practices with hands-on controls and automation experience to deliver reliable, maintainable systems.

Key Responsibilities

• Design, develop, and document PLC control logic and software following industry standards and company templates.
• Create intuitive and operator-friendly HMI screens and workflows to support safe and efficient operation.
• Integrate robotics, motion control, and peripheral equipment into control systems, collaborating with mechanical and automation teams.
• Develop and execute factory acceptance tests (FAT), site acceptance tests (SAT), and support commissioning activities on site.
• Troubleshoot control system issues during development, commissioning, and production, providing timely root-cause analysis and corrective actions.
• Implement and verify safety-related control functions in accordance with applicable safety standards and machine directives.
• Work with electrical designers to define I/O lists, wiring, network architecture, and field instrumentation requirements.
• Follow version control, testing, and documentation best practices, including control system schematics, wiring diagrams, and software revision notes.
• Provide technical support and training to operations and maintenance teams, producing clear manuals and training materials.
• Collaborate with project managers, system integrators, and customers to ensure solutions meet functional requirements, schedules, and budgets.

Qualifications

• Bachelors degree in Electrical Engineering, Controls Engineering, Mechatronics, Computer Engineering or equivalent experience.
• 5+ years of hands-on experience developing PLC control software for industrial automation projects.
• Proven experience with PLC platforms (e.g., Rockwell/Allen-Bradley, Siemens, or similar) and programming languages (Ladder Logic, Structured Text, Function Block Diagrams).
• Experience designing and building HMI applications (e.g., Factory Talk View, WinCC, Ignition, or equivalent).
• Practical experience with robotics integration, motion control, and fieldbus/industrial network protocols (Ethernet/IP, PROFINET, Modbus, OPC UA).
• Strong troubleshooting and commissioning experience, including FAT/SAT execution and on-site problem resolution.
• Familiarity with safety systems and standards (e.g., safety PLCs, safety relays, ISO 13849, IEC 61508) and implementing safety-related functions.
• Excellent technical documentation, communication, and teamwork skills; ability to work cross-functionally and interact with customers on technical topics.
• Willingness to travel to customer sites for commissioning and support as required.
• Relevant certifications (optional): PLC vendor certification, Robotics programming certification, or similar industry credentials preferred.

Benefits

• Medical, Dental, Vision Insurance
• 401(k) matching
• Tuition reimbursement
• PTO
• Onsite perks